Instruction/ maintenance manual of the product 3042 Kuhn Rikon
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2 3000STOPR005810R082503 TABLE OF CONTENTS INTRODUCTION ............................................. 3 SAFETY General Information ........................................ 4 Operating Safety Precautions ......................... 5 Safety Decals ......
3 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 INTRODUCTION THANK YOU for purchasing a Kuhn Knight Reel Auggie. We appreciate your business. You have purchased one of the best built, most reliable mixers available.
4 3000STOPR005810R082503 UNDERSTAND SAFETY WORDS AND SYMBOLS THIS SAFETY ALERT SYMBOL is used in this manual whenever person al safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety. Read and understand all pages in this manual that bear this safety symbol and .
5 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 OPERATING SAFETY PRECAUTIONS When the mixer is in operation it has many moving parts which c ould cause severe injury or death to persons coming in contact with these parts.
6 3000STOPR005810R082503 SAFETY DECALS SAFETY DECALS ARE PLACED ON THIS UNIT FOR THE PROTECTION OF THE OPERATOR OR ANY PER- SON NEAR THE UNIT. Be Sure everyone who operates the mixer understands all the inf ormation, warning, caution and danger decals.
7 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed o n these pages). Please supply the unit’s serial number with the order.
8 3000STOPR005810R082503 SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed o n these pages). Please supply the unit’s serial number with the order.
9 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed o n these pages). Please supply the unit’s serial number with the order.
10 3000STOPR005810R082503 SAFETY DECAL PLACEMENT ILLUSTRATIONS MODEL 3015 Shields removed for illustrative purposes SAFETY.
11 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 SAFETY DECAL PLACEMENT ILLUSTRATIONS MODEL 3020 Shields removed for illustrativ.
12 3000STOPR005810R082503 Shields removed for illustrative purposes SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3025 & 3030 SAFETY.
13 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3036 & 3042 Shields removed for.
14 3000STOPR005810R082503 SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3050, 3060, 3070 & 3095 Shields removed for illustrative purposes SAFETY.
15 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 INSTALLATION TIPS 1. Be sure there is adequate clearance around the mixer for maintenance, repair and loading the mixer.
16 3000STOPR005810R082503 SAFETY SHIELDING Be sure all shielding is in place and functioning properly. Rep lace all damaged or missing shielding immediately see parts pages for replacement shielding part numbers. BE AWARE that your installation may require additional safety shielding and/or warnings.
17 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 MIXER RUN-IN 1. Check for proper assembly, adjustment, and lubrication.Check to see that there is adequate oil in the oil bath, check to be sure all bolts and set screws are tight and the drive belts are at the proper tension.
18 3000STOPR005810R082503 OPERATION GENERAL The Reel Auggie was designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your dairy feed ration or have other applications, please consult Kuhn Knight Inc.
19 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 MATERIALS NOT REQUIRING PROCESSING Many different kinds of materials can be mixed with the Reel Auggie, but each type has its own unique characteris- tics.
20 3000STOPR005810R082503 LIMITATIONS Do not load hay without other dry commodities in the mixer first to act as a carrier or “lubricant”. Do not overload hay content, Kuhn Knight Inc. recommends up to 15% -20% of unprocessed hay by weight in the load.
21 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 UNLOADING After the ration has been thoroughly mixed, open the mixer door to begin unloading. The discharge door opening determines the flow of feed from the mixer.
22 3000STOPR005810R082503 INSPECT AND ADJUST: Roller Chain Tighteners so they will apply sufficient spring tension to keep roller chains running smoothly (As a general rule the thickness of a nickel should fit between the spring coils). The chain will form grooves in the tightener blocks.
23 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 INSPECTION & ADJUSTMENTS: Electronic Scale (optional) Scale Indicator: Refer to the electronic scale operators manual for adjustment i nformation.
24 3000STOPR005810R082503 HAY MAXX SYSTEM adjustments Basic HAY MAXX SYSTEM must be bolted in the fully extended upright position if not equipped with optional hydraulic cylinder.
25 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE SERVICING, REPAIR ING, OR CLEANING.
26 3000STOPR005810R082503 LUBRICATION LOCATION ILLUSTRATIONS MODEL: 3015 * * * shields removed for illustrative purposes LUBRICATION.
27 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 * * * shields removed for illustrative purposes LUBRICATION LOCATION ILLUSTRATI.
28 3000STOPR005810R082503 * * * shields removed for illustrative purposes LUBRICATION LOCATION ILLUSTRATIONS MODELS: 3025 & 3030 LUBRICATION.
29 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 LUBRICATION LOCATION ILLUSTRATIONS MODELS: 3036 & 3042 * * * shields remove.
30 3000STOPR005810R082503 * * * shields removed for illustrative purposes LUBRICATION LOCATION ILLUSTRATIONS MODELS: 3050, 3060, 3070 & 3095 LUBRICATION.
31 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 This section is a condensed chart to help you if unsatisfactory operation occurs. To: use this chart : 1) Identify the problem (in bold) that best applies to you situation.
32 3000STOPR005810R082503 PROBLEM: EXCESSIVE CHAIN NOISE MISALIGNED SPROCKETS Check sprockets for worn edges of teeth. Use a straight edge to verify the alignment of the sprockets. WORN SPROCKET AND OR CHAIN Inspect sprockets and chains. Replace if excessively worn.
33 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 PROBLEM: OIL LEAKING AROUND THE EDGES OF THE OIL BATH CAUSE SOLUTION PROBLEM: HYDRAULIC DOOR SYSTEM OPERATES ERRATICALLY COMPONENTS STICKING OR BINDING Check for hydraulic oil contamination, dirt, or gummy deposits.
34 3000STOPR005810R082503 SPECIFICATIONS 3070 700 562 17,295 284” 114” 84” 70” 24” 24” 3042 420 340 8,800 205” 105” 83” 68” 20” 20” 3050 500 415 11,788 224” 114” 84” 70” 24” 22” 3060 600 490 13,599 254” 114” 84” 70” 24” 22” MODEL Mixing Capacity Cubic Feet Bushels Approximate Weight (Empty lbs.
An important point after buying a device Kuhn Rikon 3042 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Kuhn Rikon 3042 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Kuhn Rikon 3042 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Kuhn Rikon 3042 you will learn all the available features of the product, as well as information on its operation. The information that you get Kuhn Rikon 3042 will certainly help you make a decision on the purchase.
If you already are a holder of Kuhn Rikon 3042, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Kuhn Rikon 3042.
However, one of the most important roles played by the user manual is to help in solving problems with Kuhn Rikon 3042. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Kuhn Rikon 3042 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center