Instruction/ maintenance manual of the product 525 EXC 2006 KTM
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525 EXC 2006 SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM089428EN ENGLISH.
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INDEX 525 EXC 2006 SPECIAL TOOLS 3 x ENGINE CASE 4 x BLANCER SHAFT 6 x CRANKSHAFT, PISTON 7 x CYLINDER 8 x CARBURETTOR 9 x CLUTCH 11 x KICKSTARTER 12 x TRANSMISSION I 13 x TRANSMISSION II 14 x SHIFTIN.
INDEX 525 EXC 2006 VALVE DRIVE 17 x CYLINDER HEAD 18 x TIMING VALVE 19 x LUBRICATING SYSTEM 20 x IGNITION SYSTEM 21 x ELECTRIC STARTER 22 x x x x All information contained is without obligation.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1* 56012001044 UNIVERSAL MOUNTING RACK CPL. 1 2 59029002000 ENGINE HOLDER FOR RA CING 2000 1 3 59029020000 RIVETTING TOOL TIMING CHAIN 1 4 59029005010 MOUNTING SLEEVE SEAL RING 1 5 51012011000 SPECIAL CIRCLIP PLIER 1 6 59029021044 EXTRACTOR PRIM.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1* 59030000444 ENGINE CASE 2006 1 2 51030026100 DOWEL 17 X 13 X 12 1 3 49030090000 DOWEL 9,8 X 7 X 10 4 4 59030090000 HANGER FOR VENT HOSE 1 5 0014060153 HH COLLAR SCREW M 6X15 WS= 8 1 6 58030021000 OILDRAIN PLUG W.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 52 0015060303 HH COLLAR SCREW M 6X30 WS= 8 10 53 0015060353 HH COLLAR SCREW M 6X35 WS= 8 2 54 0015060753 HH COLLAR SCREW M 6X75 WS= 8 1 60 59030099000 GASKET SET CPL.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 2 59030057044 BALANCER SHAFT CPL. RAC. 2001 1 4 0625160040 GROOVED BALL BEAR. TM 16004 C3 2 6 0760142460 SHAFT SEAL RING 14X24X6 B 1 065903008 / C065903002.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1* 59030018500 CRANKSHAFT CPL. 520 RAC. 2006 1 STROKE 72MM, WITHOUT WASHER 2 59030015044 CON.ROD REP.SET 250/520 RAC.0 0 1 WITH WASHER 4 50330082000 CYL.ROLLER BEAR.NJ206 ET2XCS46 2 5 59030055000 DRIVE GEAR 32-T F.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59030005000 CYLINDER 95MM 520 RACI NG 2000 1 2 59030035050 CYLINDER BASE GASKET 0,5MM 1 3 59030023000 DOWEL 6X8X11,5 2 4 0015060403 HH COLLAR SCREW M 6X40 WS= 8 1 5 0015060453 HH COLLAR SCREW M 6X45 WS= 8 2 7 0402040980 NEEDLE ROL.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1* 59031001300 CARBURETOR FCR-MX 3900F,TPS 06 1 5* 57331027044 CARBURETOR COVER WITH GASKET 1 12* 57331046100 THROTTLE SHAFT CPL. 06 1 14 57331046050 COIL SPRING THROTTLE SHAFT 1 16 57331035051 LINK ARM THROTTLE VALVE CPL.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 46 57331155000 DRAIN SCREW FLOAT CHAM BER 1 47 57331060000 COVER ACCELERATOR PUMP 1 49 57331011000 FLOAT CHAMBER CPL. SET 1 53 59031059000 COIL SPRING 1 55 57331048000 STARTER VALVE CPL. 1 56 57331098000 BREATH.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1* 59032000476 OUTER CLUTCH HUB 76-Z/20-Z 01 1 HARDED 2* 59032002250 INNER HUB 06 1 3 59032011100 LINING DISC 2MM 04 7 4 59032010100 INTERMEDIATE DISC 1MM .
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 54833070044 KICKSTARTER CPL. '03 1 2 54610052000 SPROCKET SCREW-AH M8X20 WS =6 1 3 54633037000 WASHER 8MM GALVANIZED 1 4 0760193070 SHAFT SEAL RING .
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59033001400 MAIN SHAFT-ZB 14-T 03 1 2 59033005034 IDLER GEAR 5.G 24-T "34 " 1 3 0405222613 NEEDLE BEAR.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59033010000 COUNTER SHAFT RACING 2000 1 2 59033012025 IDLER GEAR 2.G 31-T "25 " 1 3 0405222611 NEEDLE BEAR.K 22X26X10 DIVIDED 3 4 59033031000 STOP DISC 25,2X32X1,5 1 5 0471250120 CIRCLIP DIN0471-25X1,2 3 6 59033016026 SLIDING GEAR 6.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59034031000 SHIFTING LEVER CPL.RACING 2000 1 2 0933060165 HH SCREW DIN0933-M 6X16 10.9 1 3 50232050001 STEEL WASHER 6,4X17X3 1 4 0760142460 SHAFT SEAL RING 14X24X6 B 1 5 54632095000 NEEDLE BEAR.HK 1412 14X20X12 2 6 59034002000 SHIFT FORK 2.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59035007300 RADIATOR L/S 45.407 03 1 2 59035008400 RADIATOR R/S 45.409 03 1 3 59035024100 RADIATOR HOSE L/S RAD.-CYL. 03 1 4 59035124100 RADIATOR HOSE R/S RAD.-CYL. 03 1 5 54435024001 HOSE ID 7,5 PER METER 1 6 59035126100 RADIATOR HOSE RAD.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59036030000 INTAKE VALVE D=35MM 2 2 59036031000 EXHAUST VALVE D=30MM 2 3 59036027000 VALVE-STEM SEALING RACING 4 6 59036028244 VALVE SPRING KIT (1X)RAC.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59036020144 CYLINDER HEAD CPL.450/520 03 1 2 59030036000 CYLINDER HEAD GASKET 95,3 MM 1 3* 58036052200 VALVE COVER REAR 2 4 58036053000 VALVE COVER GASKET 2 5 0015060556 HH COLLAR SCR.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59036013000 TIMING CHAIN 96 ROLLS 1 3 59036001000 TIMING CHAIN GUIDE RACING 1 4 59036018000 SECURING GUIDE RACI NG 1 5 59036014000 TIMING GEAR 18-T 1 6 59036002000 TIMING CHAIN TENSIONER 1 7 59036003050 GASKET TIMING CHAIN TENSIONER 1 8 59036003000 TIMINGCHAIN TENSIONER CP L.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59038002000 OIL PUMP SHAFT 1 2 59038011010 OILPUMP ROTOR CPL. 10MM G-73 R 1 3 59038011012 OILPUMP ROTOR 12MM G-95R/003 1 4 58438001000 OIL PUMP GEAR 26-T.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59030002000 IGNITION COVER 4K3B 2000 1 2 59030040000 IGNITION COVER GASKET 0,8MM 1 3* 59039104200 STATOR 4-K3-B 05 1 4 59039105200 FLYWHEEL 4K3B RACING 2004 1 5 59039034000 PULSER COIL KOKUSAN 4K3-A/B 1 6 59039031500 CDI UNIT 400/525 EXC 2005 1 8 59039090100 SPARK PLUG CONNECT.
525 EXC 2006 FIG PART NUMBER DESCRIPTION QTY 1 59040001000 E-STARTER ENGINE KPL. 0,45 KW 1 2* 59040022258 GEAR WHEEL 1 3 54633090000 STOP DISK 17,2X25X1 1 4 0471170010 CIRCLIP DIN0471-17X1 1 5* 590400.
NOTICE 525 EXC 2006.
NOTICE 525 EXC 2006.
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KTM-Sportmotorcycle AG A-5230 Mattighofen www.ktm.at Art.Nr.: 3CM089428EN 6/2005 KTM Group Partner *3CM089428EN* 3CM089428EN.
An important point after buying a device KTM 525 EXC 2006 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought KTM 525 EXC 2006 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data KTM 525 EXC 2006 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, KTM 525 EXC 2006 you will learn all the available features of the product, as well as information on its operation. The information that you get KTM 525 EXC 2006 will certainly help you make a decision on the purchase.
If you already are a holder of KTM 525 EXC 2006, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime KTM 525 EXC 2006.
However, one of the most important roles played by the user manual is to help in solving problems with KTM 525 EXC 2006. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device KTM 525 EXC 2006 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
