Instruction/ maintenance manual of the product TG-48-XB King Kutter
Go to page of 36
PO BOX 1200 305 Commerce Dri ve Winfield, Alabama 35594 TG - 48 -XB ROT AR Y TILLER OPERA T OR MANUAL Part No 999991 www . kingkutter.com.
.
T O THE PURCHASER This manual contains v alu able information about y o ur ne w King Kut ter XB Rotary T iller . It has been ca refully pre- pared to gi v e you helpful suggestions for operating, adjust- ing, servicing and ordering repair parts. Keep this manual i n a conv enient pl ace for quick a nd easy reference.
It is the purchaser and/or opera tor ’ s responsibility to…. Read and understand the information contained in this manual. O p e r a t e , l u b r i c a t e , a s s e m b l e a n d m a i n.
5 CONTENTS ITEM P A GE Safety ......................................................................... 6 Assembly Instructions ................................................ 8 Before Putting Into Service ........................................ 8 Safety T raining .
S AF E T Y READ AND FOL LOW THE INST RUC- TIONS IN THIS MANUAL AND ESPE- CIALL Y IN THE SAFETY SECTION. F AIL- URE T O DO SO CAN RESUL T IN SER I- OUS INJUR Y OR DEA TH.
E Q U I P M E N T S A F E T Y G U I D E L I N E S Safety of the operator an d bystande rs is one of the main concerns in de signing and develop- ing a tiller. However, every year accide nts occur which could have been avoided by a few seconds of th ought and a more careful a pproach to han dling equipment.
XB - R O T A R Y T I L L E R A S S E M B L Y I N S T R U C T I O N S STEP 1 Wi th rotary tiller still in crate, lay flat on a level surface. Cut banding straps on the two (2) upright cr ate posts. STEP 2 Remov e the top & upper side sections of the crate, le aving the rota ry tiller resting on the bottom section.
9 Figure A Figure B Figure C STEP 4 Replace and tigh ten the (2) plug s and clean away any excess oil. STEP 5 Remove Breather Plug (Located at top of side gearbox , See (FIG. D point 1 on nex t page), t here is also a plug at t he bottom (Located in the side of the side gearbox ) (FIG.
10 Figure D Figure E Figure F Figure G.
S AF E T Y T R A I N I N G Safety is a primary concern in the design and manufacturing of our product. Un- fortunately , our eff orts t o prov ide safe equipment can be wiped out by a single careless act o f an operator or bystander .
P R E P A R T I O N N e v e r o p e r a t e t h e t r a c t o r a n d t i l l e r u n t i l y o u h a v e r e a d a n d c o m p l e t e l y u n d e r - s t a n d t h i s m a n u a l , t h e T r a .
13 O P E R A T I O N A L S A F E T Y The use of this equipment is subject to certain hazards t hat c annot be protected against by t he mechanical means or product design. All operators of this equip- ment must read and understand this entire manual, paying particular attention to safety and operating instructions, prior to using.
O P E R A T I O N A L S A F E T Y c o n t i n u e d . . . Never allow the t illing tines to contact such items. Never assume an area is clear . A lw ays Check! Alway s stop the tra ctor , dise.
15 O P E R A T I O N A L S A F E T Y c o n t i n u e d . . . Pass rotary tiller diagonally through sharp dips and avoid sharp drops to prevent “hanging up” tractor and rotary tiller . Practice will improve y our skills in man eu- vering on rough t errain.
16 A T T A C H I N G T O T R A C T O R S T E P 1 A t t a c h t o t r a c t o r ' s c a t e g o r y 1 t h r e e p o i n t h i t c h a s d e s c r i b e d i n t h e Tr a c t o r ' s O p e r a t o r ’ s M a n u a l . S T E P 2 Determine i f the PT O shaft needs to be sho rtened.
17 A T T A C H I N G T O T R A C T O R c o n t i n u e d . . . . S T E P 4 Pull apart PTO shaft and a ttach outer section to trac tor PT O output shaft . NOTE: Be sur e to pull on PT O shaft section to ensure yoke has locked into place. S T E P 5 Place and hold inn er PT O shaft s ection next to outer section and c heck if PT O shaft is too long.
18 S I Z I N G P TO S H A F T S T E P 1 Cutting the PTO shaft to length. NOTE: Be sure to cut equal lengths of each PTO shaft section. Clamp en d of PTO shaft in a vice and cut of f shield where marked. (Fi gu re 1 -A & 1- B) S T E P 2 Using cut section of the shield as a guide cut shaft of f the same amount.
19 O P E R A T I N G I N S T R U C T I O N S S T E P 1 Before each use perform the maintenance described in maintenance section (page 20). S T E P 2 Read, understand, and follow the infor mation on sa.
Never travel at a fast ground speed while usin g the till er , this could dam age it. Never attempt to turn the tracto r or trav el in reverse with the PT O engag ed and the tiller in the ground . A lw ays raise the tille r out of th e ground w hen backing up or attempting to turn.
MA INTENANCE SA FETY Good maintenance is your responsibility . Poor maintena nce is an invita- tion to trouble . Follow good shop practices. Keep serv ice area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate ligh t for the job at hand.
22 S A F E T Y S I G N L O C A T I O N S The types of safety signs and location s on the equipmen t are show n in the illustration below . Good safe ty requires tha t you familiari ze yourself w it h the various safety signs, the type of w arning and the a rea, or particular function rela ted to that area , that re- quires your SA FTY A W ARENESS.
23 1 2.
24 3 4.
25 5 6.
26 7 8.
27 Ref. No. Part Name 147122 1 Safety Shield 124311 2 Roll Pin 170120 3 Male Tube End Yoke 151045 4 Female Tube End Yoke 151050 5 Tractor End Yoke 151035 6 Inner Tube 14 Series 151090 7 Outer Tube 14 .
28 XB TILLER: EXPLODED VIEW.
29 TG - 48 -XB TILLER P ARTS LIST Ref. No. Part Name Part Number TG - 48 - XB 1 Lift Arm Brace 381001 2 Lift Arm (LH) 404404 3 Lift Arm (RH) 404405 4 Tail Rod Assembly 505116 5 Center Shield Assembly 505020 6 Lift Arm Spacer Kit 5 05021 7 Tine Pkg. (1-Right,1-Left) w/ Bolts 505002 7 Tine Pkg.
30 TG - 48 -XB SIDE GE A RBOX P ARTS.
31 TG - 48 -XB SIDE GE A RBOX P ARTS LIST Ref. No. Part Name Part Number 1 Side Gearbox Hub & Shaft w/Disc 100106 2 Hub N/A 3 Oil Seal (HMSA7 21632) N/A 4 B earing (1209) N/A 5 Snap Ring N/A 6 Spa.
32 TG - 48 -XB SERIES T OP GEA R BOX P A RT S.
33 TG - 48 -XB SERIES T OP G EA RBOX P A RT S LIST Ref. No. Part Name Part Number 1 Housing N/A 2 Input Shaft N/A 3 Retaining Ring 30mm N/A 4 Bevel Pinion (13 Teeth) N/A 5 Be aring Cone (30305) N/A 6 .
TG - 48 -XB HUB P A RTS 34.
Ref. No. Part Name Part Number 1 Hub N/A 2 Hub Stub Shaft w/Disc 100107 3 Bearing (6208) N/A 4 Oil Seal N/A 5 S nap Ring (40 x 1.5) N/A 6 S nap Ring (80 x 2.5) N/A 7 Gasket N/A 8 Mounting Plate N/A 9 Shield N/A 10 Cover N/A 11 Lock W asher (M10) N/A 12 Hex Cap Screw (M10 — 1.
1. Limited War ranty. King Kutter, Inc. (“King Kutter”), P.O. Box 1200, W in field, Alabama 35594, warrants t o the original retail pur- chaser (“Purchaser”) that t he product that is t he subj ect of this sale is f ree f rom defects in material and work- manship at the time of sal e.
An important point after buying a device King Kutter TG-48-XB (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought King Kutter TG-48-XB yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data King Kutter TG-48-XB - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, King Kutter TG-48-XB you will learn all the available features of the product, as well as information on its operation. The information that you get King Kutter TG-48-XB will certainly help you make a decision on the purchase.
If you already are a holder of King Kutter TG-48-XB, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime King Kutter TG-48-XB.
However, one of the most important roles played by the user manual is to help in solving problems with King Kutter TG-48-XB. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device King Kutter TG-48-XB along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
