Instruction/ maintenance manual of the product 999995 King Kutter
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2150 Eastern Av enue. Gallipolis, Ohio 456 31 ROT AR Y TILLER OPERA T OR MANUAL Part No 999995 www .kingkutter.com.
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T O THE PURCHASER This manual contains v aluable information about y our ne w King Kutter II Rotary T iller . It has been carefully prepared to give y ou helpful suggestions for operating, adjusting, ser - v i cing and ordering repair parts. Keep this manual i n a convenient place for quick a nd easy re ference.
It is the purchaser and/or opera tor ’ s responsibility to…. Read and unders tand the information contained in this manual. O p e r a t e , l u b r i c a t e , a s s e m b l e a n d m a i .
5 CONTENTS ITEM P A GE Safety ......................................................................... 6 Assembly Instructions ................................................ 8 Before Putting Into Service ........................................ 8 Safety T raining .
S A F E T Y READ AND FOLLO W THE INSTRU C- TIONS IN THIS MANUAL AND ESP E- CIALL Y IN TH E SAFETY SECTION. F AILURE T O DO SO CAN RESUL T IN SERIOUS INJUR Y OR DEA TH. T AKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOU T THIS MANUAL IS USED T O CALL YOUR A TTENTION TO INST RUC- TIONS INVOL VING YOUR PERSON AL SAFETY AND T HE SAFETY OF OTH- ERS.
E Q U I P M E N T S A F E T Y G U I D E L I N E S Safety of the operator an d bystanders is o ne of th e main concerns in designing and devel- oping a tiller. However, every year a ccidents occur which could have been avoided by a few second s of thought and a more careful approach to handling equipment.
8 ROT AR Y TILLER ASSEMBL Y INSTRU CTIONS S T E P 1 With rotary t iller still in crate, lay flat on a level s urface . Cut banding straps on the tw o (2) up right crate pos ts. S T E P 2 Remove the top & upper side sections of the crate, leav ing the rotary t i l l e r resting on the bottom s ection.
9 STEP 6 Fill side ge arbox us ing gea r oil until the oil begins to ov erflow f rom the check plug hole . See Figure F on nex t page. STEP 7 Replace and tighten the 1/2‖ v ent plug and t he 1/8" check plug. Clean away an y excess oi l. See Figure G on nex t page.
10 Figure E Figure F Figure G Figure H Figure I Figure J.
S A F E T Y T R A I N I N G Safety is a primary concern in the design and manufa cturing of our product. Un- fortunately , our effo rts to provide s afe equipment can be wiped out by a s ingle careless act o f an operator or by stander .
P R E P A R T I O N N e v e r o p e r a t e t h e t r a c t o r a n d t i l l e r u n t i l y o u h a v e r e a d a n d c o m p l e t e l y u n d e r - s t a n d t h i s m a n u a l , t h e T r a .
13 O P E R A T I O N A L S A F E T Y The use of this equipment is subject t o certain hazards that cannot be protected against by t he mec hanical means or product design. All operators of this equip- ment must read and understand this entire manual, paying particular attention to safety and operating instructions , prior to using.
O P E R A T I O N A L S A F E T Y c o n t i n u e d . . . Never allow the tilling t ines to c ontact such items. Never assume an area is clear . Al w ays Check! Alway s stop the tractor , dise.
15 O P E R A T I O N A L S A F E T Y c o n t i n u e d . . . Pass rotary tiller diagonally through sharp dips and avoid sharp drops to prevent ―hanging up‖ tractor and rotary tiller . Practice will improve your s kills in maneu - vering on rough t errain.
16 A T TA C H I N G T O T R A C T O R S T E P 1 A t t a c h t o t r a c t o r ' s c a t e g o r y 1 t h r e e p o i n t h i t c h a s d e s c r i b e d i n t h e Tr a c t o r ' s O p e r a t o r ’ s M a n u a l .
17 A T TA C H I N G T O T R A C T O R c o n t i n u e d . . . . S T E P 5 Place and hold inner PTO s haft section next to outer section and check if PTO shaft is too long. Each section should end approximately 3 inches short of reaching u-joint shield on the opposite section.
18 S I Z I N G P T O S H A F T S T E P 1 Cutting the PT O shaft to length. NOTE: Be sure to c ut equal lengths of ea ch PT O shaft section. Clamp end of PT O shaft in a vice and cut off shield wher e marked. (Figu re 1-A & 1- B) S T E P 2 Using cut section of the shield as a guide cut shaft of f t he same amount.
19 O P E R A T I N G I N S T R U C T I O N S S T E P 1 Before each use perform the m aintenance described in maintenance section (page 20). S T E P 2 Read, understand, and f ollow the information on s.
Never travel at a fast ground speed w hile u sing the tiller , this cou ld damage it. Never attempt to turn the tractor o r travel in reverse w ith the PT O eng aged and the tiller in the ground. A lwa y s raise the tiller out o f the ground w hen ba cking up or attempting to turn.
Be sure electrical outlets and tools are properly grounded Use adequate ligh t for the job at hand . Make sure there is plenty ventilation. Never operate the engine of the towing vehicle in a close d building. The exhaust fumes may cause asphyx iation.
22 S A F E T Y S I G N L O C A T I O N S The types of safety signs and lo cations on the equipmen t are shown in the ill ustration below . Good sa fety requires that y ou familiarize yoursel f with the various safety signs, the type of w arning and the area, or particular function rela ted to that area, tha t re- quires your SA FTY A W A RENESS.
23 1.
24 2 3.
25 4 5.
26 6 7 MODEL NO. DESCRIPTION SN# XXXXXXXXXX.
27 NOTES:.
TILLER: EXPLODED VIEW 28.
Ref. No. Part Name TG - 48 TG - 72 TG - 60 1 Lift Arm Brace 380108 380108 380108 2 Lift Arm (Left hand) 3 10085 310085 310085 3 Lift Arm (Right hand) 310086 310086 310086 4 Tail Rod Assembly 505116 505116 505116 5 Center Piece Kit 505025 505025 505025 6 Lift Arm Spacer Kit 505030 505030 505030 7 Tine Pkg.
30 Ref. No. Part Name 147122 Part No. 1 Safety Shield 124311 2 Roll Pin 170120 3 Male Tube End Yoke 151045 4 Female Tube End Yoke 151050 5 Tractor End Yoke 151035 6 Inner Tube 14 Series 151090 7 Outer Tube 14 Series 151091 8 Cross Kit # 4 170015 9 Quick Disconnect Pin 170110 10 Clutch Spring w/ Compression Bolts & nuts (Pkg.
31 TG SERIES OUT -BOARD HUB 184070 Ref. No. Part Name 184070 1 Hub Housing 902341 2 Cap 902342 3 Self Aligning Ball Bearing (1310) 902019 4 Seal Double Lip (Pkg.
32 TG SERIES GEARBOX 184069.
33 Ref. No. Part Name Part Number 1 Retainin g Ring 90mm 902005 2 Retainin g Ring 40mm 902006 3 Pressure Plate Plug 1/2‖ - 14 NPT 902007 4 Sq. Hd. Plug 1/4‖ - 18 NPT 902008 5 Flat Washer (Main) 902009 6 Lock washer M- 12 902010 7 Bolt M- 12 - 25 902011 8 Bolt M-8-16 (Pkg.
34 TG SERIES T OP GEA RBOX A SSEMBL Y.
35 TG SERIES T OP GEA RBOX P A RTS LIST Ref. No. Part Name Part Number 1 Retainin g Ring 72mm 902301 2 Retainin g Ring 40mm 902302 3 Housing RTA - 50 902329 4 Pressure Plate Plug 1/2‖ - 14 NPT 902304 5 Sq. Hd. Plug 1/4‖ - 18 NPT 902305 6 Bolt M- 10 -25 (Pkg.
36 1. Limited War ranty. King Kutter, Inc. (―King Kutter‖), P.O. Box 1200, W in f ield, Alabama 35594, warrants to the original retail pur- chaser (―Purchaser‖) that the product t hat is the subject of this sale is f ree from defects in material and work- manship at the time of sale.
An important point after buying a device King Kutter 999995 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought King Kutter 999995 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data King Kutter 999995 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, King Kutter 999995 you will learn all the available features of the product, as well as information on its operation. The information that you get King Kutter 999995 will certainly help you make a decision on the purchase.
If you already are a holder of King Kutter 999995, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime King Kutter 999995.
However, one of the most important roles played by the user manual is to help in solving problems with King Kutter 999995. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device King Kutter 999995 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center