Instruction/ maintenance manual of the product KPS-2050 Keys Fitness
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Owner’ s Manual Read all precautions and instruc- tions in this manual before using this equipment. 215-00010 09/04.
T able of Contents 2 Important Safety Information 3 Before Y ou S tart 4 Assembly 5-40 W eight Ratios 41 W eight S tack S ticker Placement 42 Cable V iew 43 T op V iew 44 Exploded V iew 45 Parts List .
Impor tant Safety Inf or ma tion 3 THANK YOU for making this Power System unit a part of your exercise pro- gram. Keys Fitness and our Power System Series assures the very best in value, appearance, durability and biomechanics. This manual will guide you through the assembly process.
Bef or e Y ou Star t 4 Prior to assembly , remove components from the box and verify that all the listed parts were supplied. NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. SAFETY INFORMA TION WARNING! Before using this unit or starting any exercise program, consult your physician.
Assembl y 5 Box 1.
Assembl y 6 Box 2.
Assembl y 7 Box 3.
Assembl y 8 Box 4.
Assembl y 9 Box 5.
Assembl y 10 Box 6.
Assembl y 11 Box 7 Box 8 Box 10 Box 12 Box 9 Box 1 1.
Assembl y 12.
Assembl y 13.
Assembl y 14.
S tep 1 Attach Right Base Frame (4) to Rear Frame (1) using two Nuts (144), four W ashers (143), and two Bolts (137). Attach Left Base Frame (8) to Rear Frame (1) using two Nuts (144), four W ashers (143), and two Bolts (137). Insert Guide Rods (47) into Rear Frame (1).
Assembl y 16 S tep 2 Slide the weight plates down the Guide Rods (47) in this order - five 15lb Plates (52), nine 10lb Plates (53), five 5lb Plates (54), and the T op Plate (55). Note: Number of weight plates may vary depending on your spe- cific configuration.
Assembl y 17 S tep 3 Attach Front Upright (19) to Seat Pad Support Receptacle (6) using two Nuts (144), four W ashers (143), and two Bolts (136). Attach Seat Pad Support Receptacle (6) to Base Frame assembly using two Nuts (144), four W ashers (143), and two Bolts (136).
S tep 4 Attach Main Upright (7) to Seat Pad Support Receptacle (6) using two Nuts (126), four W ashers (125), and two Bolts (131). Attach Right T op Frame (5) to Up Frame assembly using two Nuts (144), four W ashers (143), and two Bolts (137).
S tep 5 Slide Press Station Base Frame (1 1) over Press Arm Support (10). Next, attach both pieces to Base Frame using two Nuts (144), four W ashers (143), and two Bolts (134). Install Left T op Frame (9) over Press Arm Support (10) and T op Frame assembly .
Assembl y 20 S tep 6 Attach Pec Dec Mount (21) onto Seat Pad Support Receptacle (6) using two Nuts (144), four W ashers (143), and two Bolts (136). Secure in place with one W asher (129), one Spring W asher (1 19), and one Bolt (137).
Assembl y 21 S tep 7 Attach Right and Left Leg Hold Leg Frames (29 & 30) using two Nuts (144), four W ashers (143), and two Bolts (135). Figur e 7.
Assembl y 22 S tep 8 Slide the Right Pec Dec Arm (22) on to the shaft of the Pec Dec Mount (21). Secure the arm in place using one Big W asher (102), one W asher (143), one Spring W asher (1 19), and one Allen Bolt (128).
Assembl y 23 S tep 9 Attach Leg Extension Lever (20) to Seat Pad Support Receptacle (6) and secure using Shaft (86), one W asher (117), one Spring W asher (1 18), and one Allen Bolt (98). Slide Foam Frame w/ Shaft (26) through the Leg Extension Lever (20) and attach Foam Frame w/o Shaft (25) to the other side.
Assembl y 24 S tep 10 Align Press Arm (35) and Chest Press Cam (12) while inserting Press S tation Shaft (38). Slide Pillow Block Bearing (75) onto each side of Press Station Shaft (38) and secure the assembly using two Chrome W ashers (101), two W ashers (143), two Spring W ashers (1 19), and two Allen Bolts (128).
Assembl y 25 S tep 1 1 Insert Bench Rear Frame (15) onto Bench Main Frame (13) and secure using two Nuts (144), four W ashers (143), and two Bolts (133). Attach Bench Front Frame (14) on to Bench Main Frame (13) using two Nuts (144), four W ashers (143), and two Bolts (136).
Assembl y 26 S tep 12 Attach Bench Seat Pad Support (16) to Bench Main Frame (13) using one Nut (126), one W asher (125), and one Bolt (132). Insert Bench Seat Pad Adjustment Bar (64) into Bench Main Frame (13) and secure using one W asher (125) and one Nut (126).
Assembl y 27 S tep 13 Attach Bench Back Pad Support (17) to Bench Main Frame (13) using one Nut (126), two W ashers (125), and one Bolt (132). Attach Bench Back Pad Adjustment Frame (39) to Bench Back Pad Support (17) using one Nut (126), to W ashers (125), and one Bolt (132).
Assembl y 28 S tep 14 Attach Bench Seat Pad (48) and Bench Back Pad (49) using four W ashers (143) and four Bolts (138). Insert Foam Shaft (40) into Foam Adjustable Bracket (18).
Assembl y 29 S tep 15 Attach Left and Right Squat Arms (36 &37) to the Press Arm Assembly (35) using two Safety Pins (73). Next, slide Upholstered Roller Pad (58) onto each Squat Arm (36 & 37) and secure using two Plastic W ashers (90), two Chrome W ashers (101), two W ashers (143), two Spring W ashers (119), and two Allen Bolts (128).
Assembl y 30 S tep 16 Attach Back Pad (51) to Back Pad Adjustment Bracket (28) using two W ashers (143) and two Bolts (140). Attach Seat Pad (50) to Seat Pad Support (27) using two W ashers (143) and two Allen Bolts (127). Slide both assemblies into receptacles as shown in Figur e 16.
Assembl y 31 S tep 17 Slide two Upholstered Roller Pads (58) onto Foam Frames (25 & 26) and secure using two Big Plugs (89). Slide the Long Foam T ube (34) through the hole in Seat Pad Support (27). Next, slide two Plastic W ashers (90), two Upholstered Roller Pads (58), and two Big Plugs (89) onto each end of Long Foam T ube (34).
Assembl y 32 S tep 18 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Lat Cable (1 10) as detailed in Figur e 18 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable V iew” for mor e detail.
Assembl y 33 S tep 19 Note: This step is only used if you do not have the Leg Press 2 attachment. Use the Cable Adapter (124) in place of the pulley . Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Leg Press Cable Substitute (1 13) as detailed in Figur e 19 .
Assembl y 34 S tep 20 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Low Row Cable (1 1 1) as detailed in Figur e 20 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable V iew” for mor e detail.
Assembl y 35 S tep 21 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Pec Dec Cable (1 12) as detailed in Figur e 21 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable V iew” for mor e detail.
Assembl y 36 S tep 22 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Long Chest Cable (1 14) as detailed in Figur e 22 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable V iew” for mor e detail.
Assembl y 37 S tep 23 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Short Chest Cable (1 15) as detailed in Figur e 23 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable V iew” for mor e detail.
Assembl y 38 S tep 24 Connect Long Lat Bar (43) to the Lat Cable (1 10) using two Gear Hooks (87) and Short Chain (88). Connect Ab S trap (60) or Lat Strap (61) to Low Row Cable (1 1 1) using one Gear Hook (87). Connect Short Lat Bar (44) or Ankle S trap (62) to Low Row Cable (1 11) using two Gear Hooks (87) and Long Chain (1 16).
Assembl y 39 S tep 25 Install W eight Shrouds (41) to the left and right side of the weight stacks using four W ashers (1 17) and four Allen Bolts (98). Install W eight Shroud (42) to the center of both weight stacks and secure using four W ashers (1 17) and four Allen Bolts (98).
Assembl y 40 Congratulations! Y ou have completed the assembly of your new KPS-2050..
W eight Ratios 41 KPS-2050 Wei g ht(lbs ) 100% 95% 90% 65% 45% 10 10 9.5 9 6.5 4.5 15 15 14.25 13.5 9.75 6.75 20 20 19 18 13 9 25 25 23.75 22.5 16.25 11.25 30 30 28.5 27 19.5 13.5 35 35 33.25 31.5 22.75 15.75 45 45 42.75 40.5 29.25 20.25 55 55 52.25 49.
W eight Stack Stic k er Placement 42 10 10 15 20 20 25 30 40 50 60 70 80 90 100 30 35 45 55 65 75 85 95 105 11 5 11 5 125 140 155 170 130 145 160 175 190 205 220 235 250 185 200 200 LB S t ack 250 LB S t ack Y our new POWER SYSTEM unit can be purchased with either a 200 LB or 250 LB weight stack.
Cable V iew 43.
T op V iew 44.
Exploded V iew 45.
REF# KEYS PART# DESCRIPTION QTY. REF# KEYS PART# DESCRIPTION QTY. 1 223-00258 Rear Fram e 1 77 202-00024 Bearing ID25 4 2 223-00259 Up Fram e 1 78 206-00150 Caster Blac k 2 3 223-00260 Rear Uprigh t 1.
W ar r anty Infor ma tion KEY S FITNESS PRODUCTS, L.P . POWER SY STEM SERIES LIFETIME WARRANTY This W arranty applies in the United S tates and Canada to products manufactured or distributed by Keys Fitness Products, LP (“Keys”) under the KEYS brand name.
Customer Service 1.888.340.0482 Keys Fitness 4009 Distribution Drive Suite 250 Garland, TX 75041 www .keysfitness.com.
An important point after buying a device Keys Fitness KPS-2050 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Keys Fitness KPS-2050 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Keys Fitness KPS-2050 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Keys Fitness KPS-2050 you will learn all the available features of the product, as well as information on its operation. The information that you get Keys Fitness KPS-2050 will certainly help you make a decision on the purchase.
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However, one of the most important roles played by the user manual is to help in solving problems with Keys Fitness KPS-2050. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Keys Fitness KPS-2050 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
