Instruction/ maintenance manual of the product Gas Fryer Keating Of Chicago
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INST ANT RECOVER Y® GAS FR YER SER VICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1-800-KEA TING www .keatingofchicago.com.
T ABLE OF CONTENTS SECTION I INTRODUCTION Safety Precautions . . . . . . . . . . . . . . . . . . . . . . .1-2 SECTION II INST ALLA TION Damage During Shipment . . . . . . . . . . . . . . . . . . .2 Installation . . . . . . . . . . . . . . . . . . . . .
i POST THIS LABEL IN A PROMINENT LOCA TION ON YOUR UNIT W ARNING IMPROPER INST ALLA TION, ADJUSTMENT , AL TERA TION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJUR Y OR DEA TH. READ THE INST ALLA TION, OPERA TING AND MAINTENANCE INSTRUCTIONS THOROUGHL Y BEFORE INST ALLING OR SERVICING THIS EQUIPMENT .
I INTRODUCTION SAFETY PRECAUTIONS W ARNING THIS SYMBOL W ARNS YOU THA T SERIOUS BURNS OR OTHER INJURIES MA Y RESUL T IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED.
2 Installed in accordance with all local codes, or in the absence of local codes, with the current National Fuel Gas Code Z223.1/NFP A 54, Natural Gas Installation CAN/CGA-B149.1 or Prop ane Installation Code CAN/CGA-B149.2 Installed under a properly designed operating exhaust hood.
3 Counter model and floor model fryers must be restrained to prevent tipping when installed in order to avoid splashing, spilling, etc. of hot liquid. The restraining method may be a manner of installation or by separate means. LEVELING The fryer will operate at its highest ef ficiency when properly leveled.
4 A 3/4” NPT manual gas valve is factory inst alled with each floor model fryer (for single fryers and batteries), except for 10x1 1AA – 20AA models which use a 1/2” NPT valve. The required gas pressure for proper operation of each fryer is 4” water column for natural gas and 10” water column for Propane gas at the burner manifold.
CAUTION: Oil expands when heated. The “Fill Level” line has been provided to ensure optimum cooking while ensuring the safety of the operator . Do not overfill the fryer vessel. Figure 3-1 Fill Level Line A. AA and CMG Models 1. Fill the fryer vessel with oil or MEL TED solid shortening up to the “Fill Level” line.
6 7. Set the thermostat to the desired temperature (325°F - 335°F). MEL TING The Keating Melt Cycle safely melts solid shortening in the fryer vessel without scorching. W ARNING BEFORE A TTEMPTING TO USE THE FR YER, MAKE SURE THE FR YER HAS BEEN PROPERL Y FILLED WITH OIL.
6. Push “ST ART/ST OP” button on timers(s). Basket(s) will automatically lower into fryer vessel. 7. When cooking cycle is complete, an audible alarm will sound and the basket(s) will raise automatically . Allow oil to drain before removing baskets.
8 Figure 3-5 Nutroilator filter and fryer W ARNING UNDER NO CIRCUMST ANCES SHOULD YOU PERMIT HOT OIL T O COME IN CONT ACT WITH W A TER OR ICE. ALL DRAINING SHOULD BE DONE UNDER THE SUPERVISION OF PROPERL Y TRAINED PERSONNEL. A DRAIN PIPE AND COVERED CONT AINER SUIT ABLE FOR USE WITH HOT OIL SHOULD BE USED WHENEVER A FR YER IS DRAINED.
W ARNING WHEN YOUR FR YER IS BEING USED IN CONJUNCTION WITH A CENTRAL FIL TER, DISCONNECT POWER SUPPL Y BEFORE RESETTING MOTOR T O PREVENT SERIOUS INJUR Y WHEN RESET SWITCH IS ENGAGED (SEE FIL TER MANUAL). 16. Check thermostat bulb positioning – see page 10.
10 output contact s will close. During the countdown the colon will flash at a one-second rate. When the countdown has reached "00:00" the relay output contact s will open, the display will flash, and the audible alarm will sound. T o cancel the audible alarm, press any button.
C. Thermost at Bulb Positioning BEFORE REPLACING , TEST THERMOST A TS: These operational problems can easily be corrected by thermost at bulb positioning. Keating’s p atented thermostat application is accurate within 2°F of the dial setting between 250°F – 350°F .
12 A. T rouble shooting The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company . Call 1-800-KEA TING if you need assistance in locating a qualified service company .
13 PROBLEM PROBABLE CAUSE SOLUTION Flames come out front a. Exhaust problems. a. Install deflector to block down draft. of fryer . Install or adjust flue restrictors. If problem persists, cont act your HV AC representative. b. Radiants have slipped forward.
14 VI P ARTS LISTS ORDERING P ARTS Parts may be ordered by p art number by calling Keating at 1-800-KEA TING or your local service company . Y ou may also order on-line at Keating’s p art store, www .keatingofchicago.com Refer to the Keating Instant Recovery® Gas fryer Limited W arranty for complete service and ordering information.
15 TS CONTROL P ANEL AA/CMG CONTROL P ANEL BB CONTROL P ANEL GAS FR YER ASSEMBL Y.
16 RUNNER PILOT ASSEMBL Y See Page 16 for part numbers..
17 Figure 6-1 AA and CMG Control Panel ITEM DESCRIPTION QTY P ART NUMBER 1 THERMOST A T 14CM & 14AA 1 023145 THERMOST A T 10X1 1 18 & UP 1 035553 2 THERMOST A T DIAL PLA TE 1 030833 3 THERMOST.
18 Figure 6-2 BB & TS Control Panel ITEM DESCRIPTION MODEL QTY P ART NUMBER 1 THERMOST A T 14 BB & TS 1 035574 THERMOST A T 10X1 1, 18 & UP 1 035575 2 THERMOST A T DIAL PLA TE BB & TS .
19 Figure 6-3 14" – 24" Basket-Lif t Control Panel ITEM DESCRIPTION QTY P ART NUMBER 1 THERMOST A T 14TS 1 035574 THERMOST A T 10X1 1, 18 & UP 1 035575 2 THERMOST A T DIAL PLA TE 1 004.
20 Figure 6-4 14” Basket-Lif t Housing and Roller Guide ITEM DESCRIPTION QTY P ART NUMBER 1 MOTOR AND WIRE COVER 1 ---------- 2 HOUSING , S/S OR CRS 1 ---------- 3 REAR COVER, S/S OR CRS 1 ---------.
21 Figure 6-5 18" - 24" Basket-Lif t Housing, Roller Guide and T ransformer Box ITEM DESCRIPTION QTY P ART NUMBER 1 HOUSING , S/S OR CRS 1 ---------- 2 REAR COVER, S/S OR CRS 1 ---------- 3 .
22 VIII WIRING DIAGRAMS NOTE: Separate wiring diagrams have been att ached to the fryer and on the inside of this manual and should be saved for troubleshooting and maintenance. The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer .
23 BB WIRING DIAGRAM TS WIRING DIAGRAM.
18” AND ABOVE TS WITH BASKET -LIFT WIRING DIAGRAM 24 14 TS WITH BASKET -LIFT WIRING DIAGRAM.
L IMITED W ARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser . ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp®, Custom Pasta.
KEA TING LIMITED W ARRANTY CARD PLEASE COMPLETE AND MAIL A T ONCE–W ARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED COMP ANY : _______________________________________________________________________.
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