Instruction/ maintenance manual of the product JWP-208 Jet Tools
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Operating Instructions and Parts Manual Planer Model: JWP-208 WMH TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60123 Part No. M-708528 Ph.: 800-274-6848 Revision G1 06/06 www.
2 Warranty and Service WMH Tool Group, Inc., warrants ev ery product it sells. If one of our tools needs ser vice or repair, one of our Authorized Service Centers located throughout the United States can giv e you quick service.
3 Table of Contents Table of Contents .............................................................................................................. ............................ 3 Warnings ..............................................................
4 Warnings Read the manual . Always read the owner’s m anual carefully before attempting to use the machine. Know the limitations and hazard s associated with the use of this planer. Installation. If mounting machine to t he floor, use high quality anchor b olts through the mounting holes on the base.
5 Safety Decals Familiarize yourself with the location and content of these decals on your planer. ! 1. Read inst ructio n manua l before operat ing machin e. 2. Do not operate wit hout all gu ards prope rly insta lled. 3. Remo ve or fast en lo ose ar ticles o f clothi ng such as neck ties, etc.
6 Features Fig. 2 Specifications Model No. ........................................................................... JWP-208-1.................................. ...... JWP-208-3 Stock No. .............................................................
7 Receiving Carefully unpack the plan er and any loose items from the wood crate and inspect for damage. Any damage should b e reported immediat ely to your distributor and shipping agent. Before proceeding further, read your manual thoroughly to familiarize yourself with proper assembly, maintenan ce and safety procedures.
8 Handwheel 1. Remove the nut and wash er from the gearbox shaft, and place the handwheel onto the shaft (Fig. 5), making sure it is oriented so the handwheel slips over the key.
9 Electrical Connections Electrical connections must be made by a qualified electrician in compliance with all relevant codes. The machine must be properly grounded to help prevent electrical shock and possible fatal injury. A power plug is not provided with the 208 planer.
10 2. Check belt te nsion. Proper tension is obtained when there is app roximately 1/4” deflection of the center span of the pulleys using light finger pressure (Fig. 10). 3. If adjustment of belt tension is nece ssary, loosen one pair of hex nuts (E & F, Fig.
11 The table rollers are factory set for average planing and are parallel to the table su rface. If you desire to adjust the table rollers hig her or lower, proceed as follows: 1. Disconnect machine from power source. 2. Lay a straight edge (B, Fig. 14) across both rollers.
12 Adjusting Depth of Cut The cutting depth scale (A, Fig. 16) is a combination inch/metric scale with a cutting range from 0 to 8” (204mm). The distance of upward or downward movement is controlled by the handwheel (B, Fig. 16). One revolution of the handwheel is .
13 lightly backing out the six locking scre ws (F, Fig. 19) against the slot. NOTE: At this time, only tighten the knife in the slot just enough to hold knife in position. 6. If additional knives must be reset, repeat step 5. 7. After all four knives are set with scre ws just snug, back out and tigh ten the six locking screws (F, Fig.
14 the same manner. 11. After all four knives are set with the screws just snug, back out and tighten the six screws (F) against the slot starting with th e end screws first and then the cente r screws until the knife is securely held in the cutterhead.
15 Know the Transmitting Rollers of Your Planer A – Anti-Kickback Fingers B – Infeed Roller C – Chipbreaker D – Cutterhead D – Pressure Bar E – Outfeed Roller The infeed roller (B, Fig. 23) and outfeed roller (F, Fig. 23) are those parts of your planer that feed the stock while it is being plane d.
16 Figure 25 Height of Infeed Roller, Chipbreaker, Pressure Bar & Outfeed Roller The infeed roller, chipbreaker, pressure bar and outfeed roller are adjusted at the factory. The infeed roller and the chipbreaker shou ld be set at 0.004” (0.1mm) below the cutting circle; and the outfeed roller should be set at 0.
17 Feed Speed Control Your machine is equipped with a spiral, serrate d infeed roller and a soli d outfeed roller. When the feed rollers are enga ged, they turn to feed th e stock. The feed rollers slow automatically when the machine is under heavy load for be st planing in all conditions.
18 Maintenance Periodic or regular in spections are re quired to ensure that the machi ne is in proper adjustment, that all screws are tight, that belts are in goo d condition, that dust has not accumulated in the electrical enclosure s, and that there are no worn or loose electrical connections.
19 Figure 32 Figure 33 Figure 34 Figure 35.
20 Troubleshooting Operating Problems Problem Possible Cause Solution Snipe. Note : Snipe can be minimized but not eliminated. Table rollers not set properly. Inadequate support of long boards. Uneven feed roller pressu re front to back. Dull Knives Lumber not butter properly.
21 Mechanical and Electrical Problems Problem Possible Cause Solution Uneven depth of cut side to side. Knife projection. Cutterhead not level with bed. Adjust knife projection. Level bed. Board thickness does not match depth of cut scale. Depth of cut scale incorrect.
22 Problem Possible Cause Solution Motor failure. Miswiring of the unit. On/off switch failure. is correct, you have a motor problem. If electrical motor is suspect, you have two options: Have a qualified electrician te st the motor for function or remove the motor and take it to a quality electric motor repair shop and have it tested.
23 Head Assembly – Parts List Index Part No. Description Size Qty 12 ............. BB-6206ZZ............... Ball Bearing .......................................................... 6206ZZ............ ............ 1 13 ............. JWP208-013 .......
24 Head Assembly – Parts List Index Part No. Description Size Qty 68 ............. 6292684 ................... Handle .................................................................. .................................... 1 69 ............. JWP208-069 .
25 Head Assembly – Exploded View.
26 Table and Roller – Parts and Assembly Index Part No. Description Size Qty 1 ............... JWP208-201 ............ Middle Table......................................................... .................... ................ 1 2 ............... 6292722 .
27 Stand and Motor – Parts and Assembly Index Part No. Description Size Qty 1 ............... JWP208-401 ............ Stand .................................................................... ................ .................... 1 2 ..............
28 Base and Column – Parts List Index Part No. Description Size Qty 1 ............... JWP208-301 ............ Base ..................................................................... ................ .................... 1 2 ............... TS-1525021 .
29 Base and Column – Assembly.
30 Gearbox – Parts List Index Part No. Description Size Qty 1 ............... JWP208-501 ............ Gear Box .............................................................. ................... ................. 1 2 ............... OS-28408 ........
31 Gearbox – Assembly.
32 Wiring Diagrams 230V 3HP Single Phase.
33 230V 5HP Three Phase.
34 460V 5HP Three Phase.
35 Notes.
37 WMH TOOL GROUP 2420 Vantage Drive Elgin, IL 60123 Ph: 800-274-6848 www.wmhtoolgroup.com.
An important point after buying a device Jet Tools JWP-208 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Jet Tools JWP-208 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Jet Tools JWP-208 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Jet Tools JWP-208 you will learn all the available features of the product, as well as information on its operation. The information that you get Jet Tools JWP-208 will certainly help you make a decision on the purchase.
If you already are a holder of Jet Tools JWP-208, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Jet Tools JWP-208.
However, one of the most important roles played by the user manual is to help in solving problems with Jet Tools JWP-208. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Jet Tools JWP-208 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
