Instruction/ maintenance manual of the product 16-32 Plus Jet Tools
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Opera ting Instructions and Parts M anual Drum Sander Model 1 6-32 P lus shown with op tional casters (98- 0130) an d infeed /outfeed t abl es (98-1601) WMH T OOL G ROUP 2420 Vantage Dr iv e E l g i n, I ll i no i s 60123 P art N o . M- 629004 Ph.: 800-274-6848 Revi s i on A 3/06 www.
2 W A RR ANTY A N D SERVI CE W M H Too l G rou p, I nc . , warrants eve ry pr od uct it sells . If one of our tools ne eds se rvi ce or r e pair, one of our Authorize d S e rvi ce Ce nters located throughou t the Unit e d States can give you quick se rvi ce .
3 Ta ble of Contents Tab l e o f Con ten ts .................................................................................................................................... 3 Warn ing ...............................................................
4 W a rning 1. Read and under st and t his enti re manual be f ore att em pting assembl y or operati on. 2. Read and understand t he w ar ni ngs po sted on the m achine and i n thi s m anual. Fail ure t o co m ply w i th all of t hese w arni ngs m ay cause seri ou s inj ur y.
5 blah bl ahbl ah 21. Make your workshop chi ld proof w i th padlock s, m ast er switc hes or by r em o v ing start er k ey s. 22. Giv e y our w or k undivi ded a t tention. Look i ng around, carryi ng on a conversati on and “horse-play ” are carel ess ac t s t hat can r esul t i n serious injur y .
6 Introduct ion Thi s manual i s provi ded by WM H Tool Gr oup co v ering the saf e operati on and m aintenanc e procedure s f or a JET Model 16- 32 Plus Drum S ander. This manual contai ns instruct ions on i ns t all a t ion, s af ety precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn.
7 Features and T ermi n ol o g y The ill ustrati on below shows the m a j or com ponents and feat ures o f the 16- 32 P l us Sander. T hes e ar e ref erenced t hroughout the m anual and w ill h elp to f a m ilia r ize y ou w ith the oper ation and f uncti ons of the m ach i ne.
8 Unpacking Open box es and check f or s hi pping damage. Report any damage imm ed i ately t o your dist ribut or and s hi pping agent. Do not discard any shi pping m ateri a l until the Drum Sander i s assem bl ed and runni ng pr operl y .
9 A ssem bling the Stand (Ref er t o F igure 4. If furt her clarif ication is needed, con sult t he parts breakdow n on page 28.) Tool s re q uired for St a n d assemb ly: Ratchet wrench wit h 1/2” socket 1. Assem ble legs (H) t o outside of Short Rail s ( L) using carr iage bolts (N) and fl anged lock nu t s ( O).
10 A ssem bling the Sander Tool s Re q uired for Assembl y ( not pro v ided) : Ratchet w r enc h w i th ext ens i on 7/16”, 9/16” and 1/2” socket s 9/16” open- end w r enc h Fl a t b l ade screwdriv er In stalling Drum Head 1. Lif t the dr u m head assem bly out o f the box , and tem poraril y rest it crossw i se on top of the stand.
11 I MP ORT ANT : The conv eyor belt has been over- tensioned for s hi pping pur pos e s. It m ust be re- tensi oned befor e operati ng t he s ander! S ee “Conv eyor Belt T ensi on/T r ac k i ng” on page 16.
12 Du st Collection Dust col lecti on i s m andatory f or a s afe work envi ron m ent and ex tended abra s iv e lif e. The 16- 32 Pl us i s equipped wit h a 4” du st col l ecti on por t at t he top of the dust cov er.
13 5. Mark the t raili ng end o f the stri p w here i t cros s e s the ri ght (inboard) end o f the drum (F i gure 13). 6. Rem ove t he abrasive stri p fr o m t he drum, and cut a taper as w a s done w i th the start ing edge (see Fi gure 10).
14 Groun ding Instru ctions Elect rical co nnection s must be mad e by a qu alified el ectrician i n comp liance wit h all relevan t codes. Th is machi ne must be p r o perly grou n d ed to h e l p preven t electri cal sho ck and po ssible fat al injur y.
15 Ext ensi on Co rds If an ex tension cor d i s necessary, m ake sure the cord r ating i s s uit able f or the a m perage listed on the m achine's m otor plat e . An undersize cor d w ill ca us e a dr op in l ine vo lt age resulti ng in loss of power and ov erheati ng.
16 Dust Cover Latc h The dust c o v er latc h pre v ents the dust c o v er from accidentall y opening. To release t he latch, press i nward on t he du s t cov er knob ( D, Fi gure 21 ). T h is w ill c au se th e d us t c over cen ter to fle x and rel eas e t he l atch.
17 3. Rem o v e the f our bolt s at taching c on v ey or assem bl y to base. Lif t up and sli de conveyor out t o the si de of t he m achine. 4. S et conv eyor on m o t or side and s l i de conv eyor bel t off the end of the conv eyor bed. 5. Rev er s e pr oc ess for i nstall ation of new belt.
18 Fine-Tuning Drum Alignment (for s andi ng boards wider t han the drum) NOT E : Perform thi s al ignment after y ou are f a m iliar wit h s ander operati on.
19 4. Loosen set scre ws on c oll ar (F igur e 28). 5. Sli de co l l ar upward agai ns t housing so that all v ertic a l f ree- p l ay o f height adjustment scre w i s el i minat ed.
20 1. Repeat “Tensi on Rol ler Ali gnment” e x cept rai s e t he sandi ng drum onl y 1/4 t urn o f the height adjustm ent handl e. 2. If bot h tension roll ers are causi ng snipe t hen ti ghten all f our hex nut s (A, Fi gure 29) at t his posit ion.
21 Mu ltiple-Piece San d ing Run s W hen abrasiv e p lani ng (or t hickness sandi ng) a run of simil ar pi eces that you w ant to h a v e t he same t hick nes s, i t i s best to determ ine the thi ckness of the t h i nnes t pi ece and process all piec es t o that sam e t hickness in one sessi on.
22 Tracker Kit (98-0080) Tr ackers dram at i cally r educe tracki ng adjust- m ents o f conv eyor belt s . T hey are al ready instal l ed on your sander. The f ollowing inf ormati on i s for r e-setting or r eplacing your trac kers, should t hat becom e necessary.
23 M a intenance Be fore doi ng mai ntena nce on th e machine, disco nnect it f rom the electri cal supp ly by p ullin g out the plug or s witc hing of f the main sw itch! F ailure to comply may cause seri o us inju ry.
24 Trou ble Pr obab le Ca use Re medy Conv ey or ro ll ers run int er mit ten tly . Shaft coupli ng loose. Ali gn s haf t fl at s o f gear m ot or and driv e roller, and ti gh t en s haf t coupling set scr e ws. Abrasiv e strip is ov er l apped. Re-wrap abra siv e stri p (page 12-13) Abrasiv e is loaded.
25 A b rasives The abr as iv e m ateri a l you choose w ill ha ve a substant ial e f fect on t he perf or m ance o f y our sander. Vari ati ons in paper ty pe, weight , c oati ng and durabi lit y all c ontribut e to ac hieving y our desired f inish.
26 Optional A ccessories 61-1012 Poly Conv ey or Belt 98-0130 Locking Caster s, set of 4 98-1601 Infeed/ Outfeed Tables 80-2900 Elbow, 90° f or 2. 5” dust c oll ect i on hose 80-2910 Adaptor, f or 4” port t o 2.
27 Par ts List: Stan d Assem bly Index No. Part No . Descrip t ion Siz e Qty 1A............. 40 - 4040 ................... Le ft Leg ....................................................... ......................................... 2 1B............. 40 - 4041 .
28 Con vey or an d Motor A ssembly.
29 Par ts List: Con vey or an d Motor A ssembly Index No. Part No . Descrip t ion Siz e Qty 1 ............... 3237359 .................. Gea r Moto r .................................................. 90 VDC ............................. 1 2 .........
30 Dr um Head A ssembly.
31 Par t s List: Dru m Head A ssembly Index No. Part No . Descrip t ion Siz e Qty 34 ............. 70- 4101 ................... Motor ........................................................... 1-1/2 HP, 110-120V ........... 1 ................. 70- 4101-1 .
32 90 ............. 10- 4007-10 .............. Slotte d R ound Head Screw .......................... 1/4”-2 0x5/8” ...................... 3 91 ............. 11- 1000-04 .............. Lock Was he r, Inte rn a l Too th ........................ 1/4 ” .
33 El ectri cal Connections.
34 N OT ES.
35.
36 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60123 Phone : 800 - 274-6848 www.wm htoolgr oup.com.
An important point after buying a device Jet Tools 16-32 Plus (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Jet Tools 16-32 Plus yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Jet Tools 16-32 Plus - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Jet Tools 16-32 Plus you will learn all the available features of the product, as well as information on its operation. The information that you get Jet Tools 16-32 Plus will certainly help you make a decision on the purchase.
If you already are a holder of Jet Tools 16-32 Plus, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Jet Tools 16-32 Plus.
However, one of the most important roles played by the user manual is to help in solving problems with Jet Tools 16-32 Plus. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Jet Tools 16-32 Plus along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
