Instruction/ maintenance manual of the product Gas Heated Door-Type Dishmachines Tempstar TGP Jackson
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TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS FOR JACKSON MODEL: TEMPSTAR TGP Jackson MSC, Inc. P.O. BOX 1060 HWY.
GENERAL P AGE Specifications ............................................................................................. 1 INST ALLA TION Unpacking................................................................................................... 2 Plumbing Connections.
1 PERFORMANCE/CAP ABILITIES OPERA TING CAP ACITY (RACKS/HOUR) RACKS PER HOUR 57 DISHES PER HOUR 1425 GLASSES PER HOUR 1425 OPERA TING CYCLE (SECONDS) W ASH TIME 45 RINSE TIME 1 1 DWELL TIME 2 TOT AL CYCLE TIME 60 T ANK CAP ACITY (GALLONS) W ASH T ANK (MINIMUM) 8.
VISUAL INSPECTION: Before installing the unit, check the con- tainer and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container .
It is very important that the type and inlet pressure of the gas used corresponds to the machine data plate. This machine is equipped with a 1/2” female line for connection of gas. The gas line used should be of the type approved for use with natural gas or propane, depending on the gas selected to be used in this machine.
PREP ARA TION: Before proceeding with the start-up of the unit, verify the following: 1. The pump intake, and wash tank strainers are in place and is clean. 2. The drain stopper is installed. 3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight.
The T empstar TGP heating system is designed to heat and maintain the wash tank water temperature at a minimum of 150 °F (65.56 °C) as well as providing a constant 180 °F (82.22 °C) rinse water temperature. Incoming water is supplied at a pressure of 20psi and between 70-140 °F (21.
The operator may turn the power off at the ON/OFF switch for approximately 5 seconds, and then back on. This will also reset the ECB and the DSI. If flame is lost during normal burn, the DSI will attempt a reignition. The ECB monitors the 12vdc signal from the DSI to the combination gas cutoff valve.
THERMOST A T ADJUSTMENT PROCEDURE 7 1) Start up unit 2) Allow to fill, and start warm-up 3) T urn thermostat trim screw Counter Clockwise (CCW) 2 full revolutions 4) Allow wash temperature to reach 170 # F on Wash T emperature Gauge 5) T urn thermostat trim screw Clockwise (CW) until flashing Green LED on control board turns off.
AUT O-CALIBRA TION PROCEDURE 8 Model: TEMPST AR GP , & TEMPST AR TGP This procedure must be completed every time you replace either a control board or a modulating valve. AUT O - CALIBRA TION 1. T urn the unit OFF at the main power switch and let stand for one minute.
ELECTRONICS CONTROL BOARD (ECB) 9 The Control Board regulates the temperature of the water in the heat exchanger system. This water is also used as the rinse water for the rinse cycle of the dishwasher . It does this by regulating the flame of the burner by increasing or decreasing the voltage to the modulating valve.
TESTING THE THERMIST ORS 10 There are two thermistors that are used in controlling the temperature of the water in the heat exchanger system. The T- in that sam- ples the temperature of the water going into the heat exchanger and the T-Mid that samples the temperature halfway through the heat exchanger .
CONTROL BOARD LED LIGHT INDICA TIONS 11 The Electronic Control Board (ECB) has two LED light indicators that can be seen at its upper left hand corner . The following conditions for each light may be seen during operation of the unit. 1) Green LED is off.
W ARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
W ARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
W ARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
W ARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
W ARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
W ARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
W ARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
DIMENSIONS 19 LEGEND A - DRAIN 1 1/2” I.P .S. B - W A TER INLET 3/4” I.P .S. C - ELECTRICAL CONNECTION D - ST ANDARD W ALL CLEARANCE WITH DISHT ABLE IS 4” (10.16cm) E - GAS INLET DIMENSIONS LEGEND LETTER A B C D E F G H I J DIM (IN) 2 1/2” 2 1/2” 25 1/4” 28” 32” 8” 75” 60 3/4” 17” 34” DIM (CM) 6.
T ABLE DIMENSIONS 20 T ABLE DIMENSIONS CORNER INST ALLA TION T ABLE DIMENSIONS CONNECTION TO DISHMACHINE T ABLE DIMENSIONS STRAIGHT THROUGH INST ALLA TION C OPENING D E A B A C OPENING D C G F (ROLL) A B D C OPENING 25 1/4” 64.14 CM LETTER DIM (IN) DIM (CM) A 4” (MIN.
MAIN ASSEMBL Y 21 ITE M QTY D E SCR IPTION MF G NO. 01 1 C o n t ro l B o x C o v er 5700-041- 90- 72 02 1 C o n t ro l B o x A ssemb l y R ef er T o C on t ro l B o x Pa g e 03 1 F ro n t D o o r 570.
CONTROL BOX ASSEMBL Y - FRONT VIEW 22 ITEM QTY DESCRIPTION MFG NO. 01 1 Con tro l Bo x C over D ecal 9905-021-91-15 02 1 Rin se Ther mometer , 48" Lead 6685-111-68- 48 03 1 Power Light (Red) 5945.
CONTROL BOX ASSEMBL Y - T OP VIEW 23 ITEM QTY DESCRIPTION MFG NO. 01 2 Heyco P l ug 5975-200-40- 00 02 1 Fitting, Co;nduit Non-Meta lic, 3/4" x 45 5975- 011-47-74 03 1 Ground Lug 5940-200-76- 00 .
HOOD ASSEMBL Y 24 ITEM QTY DESCRIPTION MFG NO. 01 1 Double Door Guide, Le ft Front 5700-021- 33-20 02 1 Double Door Guide, Right Front 5700-021-33- 19 03 28 Screw, 1/ 4"- 20 x 1/2" 5305-274-.
CANTILEVER ARM ASSEMBL Y 25 01 02 03 05 06 07 08 12 11 10 09 04 ITEM QTY DESCRIPTION MFG NO. 01 1 Magne t, Reed Switc h 5930-111-51-68 02 1 Door Guide, Right Rea r 5700-021-84- 70 03 1 Doo r, Ri gh t .
TUB ASSEMBL Y 26 ITEM QTY DESCRIPTION MFG NO. 01 1 Bracket, Recicu lati ng Pump 5700-002-14- 85 02 2 Lock W asher, 5/16" s/ s S pl i t Ri ng 5311- 275-01-00 02 2 Bol t, H ex H ead 5/16"- 18 .
BACK OF TUB, & DRAIN ASSEMBL Y 27 01 02 03 04 05 06 07 08 09 10 12 13 11 ITEM QTY DESCRIPTION MFG NO. 01 1 Tub Weldme nt 5700-002-18- 77 02 1 Vent Flu e Assembl y 5700-002-19- 45 03 1 Wash P ump &.
LOWER ASSEMBL Y (RIGHT SIDE) 28 01 02 03 04 08 12 13 05 06 07 09 10 11 14 ITEM QTY DESCRIPTION MFG NO. 01 1 Rin se Tank A ssembly 5700- 002-17-80 02 1 Sadd le, B urn er 5700-002-18- 74 03 1 Vent Flu e.
INCOMING PLUMBING ASSEMBL Y 29 11 12 13 15 16 10 09 08 07 17 18 19 20 06 05 04 03 02 01 26 25 24 23 22 21 14.
INCOMING PLUMBING P AR TS LISTS 30 ITEM QTY DESCRIPTION MFG NO. 01 1 P r essure Gu age, 0- 100 PSI 6685-111-88- 34 02 1 Bal l V al ve, T est Co ck, 1/4" Br onz e 4810-011-72- 67 03 1 T ee, Brass,.
GAS P ACK ASSEMBL Y 31 ITEM QTY DESCRIPTION MFG NO. 1 Gas Pack (TOW NGAS ) 5700-002-19- 83 01 1 Hose, Flex Gas s/ s Assembl y 5700-011-93- 95 02a 1 Cover, Elect r oni cs Drawer w/ Sig ht Gl ass 5700-0.
UPPER W ASH, & RINSE ARM ASSEMBL Y 32 01 02 03 04 05 06 07 08 09 10 11 12 ITEM QTY DESCRIPTION MFG NO. 01 2 Wash Arm End Plug 5700-011-35-92 02 1 Rin se Man if o ld Assembl y 5700-021-47- 61 03 1 .
LOWER W ASH, & RINSE ARM ASSEMBL Y 33 ITEM QTY DESCRIPTION MFG NO. 01 2 Wash Arm End Plug 5700- 011-35-92 02 2 Rinse Arm End Plug 4730-609-04- 00 03 1 Bulk Hea d Plug 4730-609-05-00 04 1 Strai ner.
STEAM COIL ASSEMBL Y 34 01 02 03 05 06 07 08 10 11 12 13 14 15 16 04 09 17 18.
STEAM COIL ASSEMBL Y (P ARTS LISTS) 35 ITEM QTY DESCRIPTION MFG NO. 01 1 Stand-D, Steam Coil Support 5700-002-08- 53 02 4 Lockn ut, 1/4-20 s/ s Hex w/N ylon In sert 5310-374-01- 00 02 4 Washer , s/s 1/ 4 I.
RINSE T ANK ASSEMBL Y 36 01 02 03 04 05 06 07 08 09-NOT SHOWN NOTE :THESE UNIONS ARE NOT INCLUDED WITH THIS ASSEMBL Y . ITEM QTY DESCRIPTION MFG NO. 1 Rin se Tank A ssembly 5700- 002-17-80 01 2 Uni on.
ELECTRONIC CONTROL DRA WER COMPONENTS 37 RED LED GREEN LED 1 2 3 4 5 6 9 7 8 ITEM QT Y DESCRIPTION MF G NO. 01 1 Electroni c Control Drawer Assemb ly 5700-002-21-10 02 1 Wiring H arness-T hermistor Ca.
METRIC CONVERSIONS 38 LENGTH IMPERIAL METRIC 1 INCH 2.54 cm 1 FOOT (12 INCHES) 0.3048 m 1 Y ARD (3 FEET) 0.9144 m 1 MILE (1760 Y ARDS) 1.6093 km FLUID CAP ACITY IMPERIAL METRIC 1 GALLON (US) 3.785412 L 1 QUART (US) 946.3539 mL 1 PINT (US) 473.1765 mL 1 FLUID OUNCE (US) 29.
T empstar TGP ELECTRICAL DIAGRAM 208/240 VOL T - 50 HER TZ - 1 PHASE 39.
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