Instruction/ maintenance manual of the product AJ-44TE Jackson
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INST ALLA TION/OPERA TION & TECHNICAL MANUAL Jackson MSC LLC. P .O. Box 1060 Barbourville, KY . 40906 (606) 523-9795 Fax: (606) 523-9196 www .jacksonmsc.
ALL NEW JACKSON DISHW ASHERS ARE W ARRANTED T O THE ORIGINAL PURCHASER T O BE FREE FROM DEFECTS IN MA TERIAL OR WORKMANSHIP , UNDER NORMAL USE AND OPERA TION FOR A PERIOD OF (1) ONE YEAR FROM THE DA TE OF PURCHASE, BUT IN NO EVENT T O EXCEED (18) EIGHTEEN MONTHS FROM THE DA TE OF SHIPMENT FROM THE F ACTORY .
ST OP! PA R E ! ARRET! CALL 1-88 8-800-5672 TO REGISTER THIS PRO DUCT! F AILURE TO DO SO WILL VOID THE W A RRANTY! LL AME AL 1-888-80 0-5672 P A RA REG ISTRAR ESTE P RODUCTO ! AL NO HACERL O L A GARAN TIA SERA ANUL ADA! S.
i REVISION REVISION DA TE MADE BY APPLICABLE ECN DET AILS A 08-03-2005 MA W 7442 Initial release of manual. B 02-13-2006 MA W 7600, 7558 7462, 7367 7463 Added gas exhaust fan schematic, updated electric exhaust fan schematic. Replaced rinse drain weldment 05700-021-68-28 with 05700-002-51-12.
NOMENCLA TURE FOR THE MODELS COVERED IN THIS MANUAL AJ-44TS AJ = AJ series of rack conveyors 44 = 44” wide machine 66 = 66” wide machine 80 = 80” wide machine TE = Electrically heated, hot water sanitizing machine TG = Gas heated, hot water sanitizing machine TS = S team heated, hot water sanitizing machine Model: Serial No.
SECTION DESCRIPTION P AGE I. SPECIFICA TION INFORMA TION Operating Characteristics 2 Electrical Requirements 3 AJ-44T Electric - Left to Right 4 AJ-44T Electric - Right to Left 5 AJ-44T Gas - Left to .
SECTION DESCRIPTION P AGE V . P ARTS SECTION (CONTINUED) Rinse Booster T ank Assembly (TG Models) 63 Recirculating Pump Assembly (TG Models) 64 Hose Connections (TG Models) 65 AJ-44T Series Drain Plum.
SECTION DESCRIPTION P AGE VII. ELECTRICAL SCHEMA TICS AJ-66TG & AJ-80TG 208-230 V olt, 60 Hz, 1 Phase 1 10 208-230 V olt, 60 Hz, 3 Phase 1 1 1 460 V olt, 60 Hz, 3 Phase 1 12 AJ-66TS & AJ-80TS .
1 SECTION 1: SPECIFICA TION INFORMA TION.
AJ-44T Series T echnical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION OPERA TING CHARACTERISTICS 2 RACKS PER HOUR: AJ-44-66-80TE/TG/TS 204 DISHES OR GLASSES PER HOUR: AJ-44-66-80TE/TG/TS 5100 PREW ASH T ANK CAP ACITY (GALLONS): AJ-66TE/TG/TS 17.
NOTE: T ypical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed- trip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here.
Left to Right Drive Unit Left Side Drive Unit Front View Right Side 4" (102 mm) wide x 16" ( 406 mm) long cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate.
Right to Left Driv e Unit Left Side Drive Unit Front View Right Side 4" (102 mm) wide x 1 6 " ( 406 mm) long cutout i n Vent Cow l /Spla sh Shield.
Drive Unit Front View Right Side 75 1 2 [1919mm] 62 1 2 [1590mm] 34 [864mm] 29 [737mm] 6 [152mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] 10 [254mm] 7 [178mm] D E B 18 1 2 [467mm] 4 [.
Right to Left Drive Unit Left Side Drive Unit Front View Right Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 62 1 2 [1590mm] 34 [864mm] 29 [737mm] 7 [178mm] 6 [152mm] 7 1 2 [191mm] 8 1 2.
Le ft to Righ t Drive Unit Left Si de Drive Unit Front View Right Side 3/4" (19 mm) Table Turndown Flange 3/4" Max 21" (533 mm) Rac k Rail H eigh t Above Dishtable 1/4" (6mm) - 5/1.
Right to Left Drive Unit Left Side Drive Unit Front View Right Side 3/4" (19 mm) Table Turndown Flange 3/4" Max 21" (533 mm) Rack Rail Height Above Dishtable 1/4" (6mm) - 5/1 6&quo.
Drive Unit Left Side Drive Unit 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 60 1 4 [1530mm] 29 [737mm] 10 1 4 [260mm] 6 [152mm] 10 [254mm] 7 [178mm] D E A C C G B 4 [102mm] 8 [206m.
C Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A G F With Doors Open Rear of Ma.
Driv e Unit Left Side Driv e Unit 4 1 4 [105mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 60 1 4 [1530mm] 2 1 2 [61mm] 29 [737mm] 6 [152mm] 10 [254mm] 7 [178mm] D E A C C M B 4 [102mm] 8 [206mm].
C Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A M L With Doors Open Rear of Ma.
Drive Unit Left Side Drive Unit 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 60 1 4 [1530mm] 29 [737mm] 24 [610mm] 10 1 4 [260mm] 17 1 2 [445mm] 6 [152mm] 10 [254mm] 7 [178mm] D E A.
C Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A G F With Doors Open Rear of Ma.
Driv e Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A C G F Right Si de 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance With Doors Open Rear of .
C Right Side 34 [864m m] 8 1 2 [217mm] 21 [533m m] 25 [635m m] 12 [307m m] 25 [635m m] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134m m] A G F With Doors Open Rear.
Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A C M L Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance With Doors Open Rear of Ma.
Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A M L With Doors Ope n Rear of Machine 6 [152mm] Right to Left 1 [25mm] 66 1 4 [1684mm] Floor Sink Or Drain With 3" (76 mm) Mi.
Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A C O N Right Side 34 [864mm] 8 1 2 [217mm] 21 [533 mm] 25 [635mm] 12 [307mm] 25 [635 mm] B Dish Clearance With Doors Open Rear of .
C 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clear ance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A G F With Do ors Open Rear of Machi ne 6 .
AJ-44T Series T echnical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 22 NOTE: ALL DIMENSIONS ARE TYPICAL. 23” or 30” depending on the width of the side loader .
AJ-44T Series T echnical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS 23 NOTE: ALL DIMENSIONS ARE TYPICAL. 14 1/2” 29” 8” or 15” depending on the width of the side loader .
AJ-44T Series T echnical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (INST ALLED) DIMENSIONS 24 Refer to chart above.
25 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS.
NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA- CHINES ONL Y . THERE ARE SEP ARA TE DIRECTIONS FOR THE GAS BOOSTER. VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged cont ainer is an indi- cator that there may be some damage to the machine.
STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water . The machines come with lines by which out side source steam needs to be connected. Connect all incoming steam lines in accordance with the steam booster manufacturer ’s instructions.
ELECTRIC HEA T : The thermostat s for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent.
AJ-44T Series T echnical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CURT AIN INST ALLA TION DIAGRAMS 29 44 L R LS S L L 21" 12" 1.
DELIMING OPERA TIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier . Read and follow all instructions on the label of the deliming solution.
AJ-44T Series T echnical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS SIDE LOADER INST ALLA TION & OPERA TION INSTRUCTIONS 31 This accessory assists in the delivery of a full dish rack from the break down (scrapping) t able to the dishmachine.
PREP ARA TION: Before proceeding with the start-up of the unit, verify the following: 1. Close door(s) on dishmachine. 2. Close the drain valve(s). POWER UP (ELECTRICALL Y -HEA TED MODELS): T o energize the unit, turn on the power at the service breaker .
SHUTDOWN AND CLEANING (ELECTRICALL Y -HEA TED MODELS): At the end of the workday , place the power switch in the OFF position and open the door(s). Open the drain valves and allow the machine to drain completely . Remove the pawl bar assembly (clean as required).
Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings.
AJ-44T Series T echnical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS STRIKER PLA TE LIMIT SWITCH INST ALLA TION INSTRUCTIONS 35 TABLE LIM I T SWITCH THROUGH ROD HOLES TABLE SWITCH RO DS STRIKE PLAT E STRIKE PLATE BOLTS MOUNTING BOLTS TABLE BOTT OM 3.
36 SECTION 3: PREVENT A TIVE MAINTENANCE.
The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator . However , this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONL Y .
AJ-44T Series T echnical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 3: PREVENT A TIVE MAINTENANCE 38 LUBRICA TION CHART FOR DRIVE GEAR Note: The maintenance procedures det ailed here are manufacturer ’s instructions for the WINSMITH brand of gear reducer that is inst alled on the rack conveyors covered in this manual.
Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual.
40 SECTION 4: TROUBLESHOOTING SECTION.
W ARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical test s or measurements while power is applied to the machine. Exercise extreme caution at all times.
Problem: Pawl bar does not move. 1. Failed or broken overload spring. Replace spring if necessary . 2. No power to the drive motor/failed drive motor . V erify power and wiring connections to the motor . If necessary , replace the motor . 3. Pawl bar not properly installed.
An important point after buying a device Jackson AJ-44TE (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Jackson AJ-44TE yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Jackson AJ-44TE - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Jackson AJ-44TE you will learn all the available features of the product, as well as information on its operation. The information that you get Jackson AJ-44TE will certainly help you make a decision on the purchase.
If you already are a holder of Jackson AJ-44TE, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Jackson AJ-44TE.
However, one of the most important roles played by the user manual is to help in solving problems with Jackson AJ-44TE. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Jackson AJ-44TE along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
