Instruction/ maintenance manual of the product AJ-100CGP Jackson
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INST ALLA TION/OPERA TION & TECHNICAL MANUAL FOR JACKSON MODELS: AND ASSOCIA TED OPTION P ACKAGES INCLUDING: SIDE LOADER D226 EXTERNAL STEAM BOOSTER Jackson MSC LLC. P .O. Box 1060 Barbourville, KY . 40906 (606) 523-9795 Fax: (606) 523-9196 www .jacksonmsc.
ALL NEW JACKSON DISHW ASHERS ARE W ARRANTED T O THE ORIGINAL PURCHASER T O BE FREE FROM DEFECTS IN MA TERIAL OR WORKMANSHIP , UNDER NORMAL USE AND OPERA TION FOR A PERIOD OF (1) ONE YEAR FROM THE DA TE OF PURCHASE, BUT IN NO EVENT T O EXCEED (18) EIGHTEEN MONTHS FROM THE DA TE OF SHIPMENT FROM THE F ACTOR Y .
ii ST OP! PA R E ! ARRET! CALL 1-88 8-800-5672 TO REGISTER THIS PRO DUCT! F AILURE TO DO SO WILL VOID THE W ARRANTY! LL AME AL 1-888-80 0-5672 P ARA REG ISTRAR ESTE P RODUCTO ! AL NO HACERL O L A GARANTIA SERA ANUL ADA! S.
iii REVISION REVISION DA TE MADE BY APPLICABLE ECN DET AILS D 04-06-05 MA W 6999, 7193 7217, 7064 7212, 7259 6685, 7096 6964, 7006 Updated drawings for limit switch actuators. Changed AJ-86 drain plumbing copper lengths. Added rack rail stabilizer kit.
iv NOMENCLA TURE FOR THE MODELS COVERED IN THIS MANUAL Model: Serial No.: Inst allation Date: Service Rep. Name: Phone No.: AJ-64CS AJ = AJ series of rack conveyors 64 = 64” wide machine 86 = 86” .
SECTION DESCRIPTION P AGE I. SPECIFICA TION INFORMA TION Operating Characteristics 2 Electrical Requirements 3 D226 S team Booster Parameters 4 AJ-64 Electric - Left to Right 5 AJ-64 Electric - Right .
VI. P ARTS SECTION AJ-64 Control Box Assembly 54 AJ-86/AJ-100 Control Box Assembly 56 Motor Overload Chart 58 Heater Box Assembly 59 Heater Assembly 60 Frame Weldment s/Front Dress Panels 62 Prewash P.
VII. ELECTRICAL SCHEMA TICS AJ-64CE 208-230 V olt, 60 Hz, 1 Phase Primary Side 1 14 208-230 V olt, 60 Hz, 1 Phase Secondary Side 1 15 208-230 V olt, 60 Hz, 3 Phase Primary Side 1 16 208-230 V olt, 60 .
1 SECTION 1: SPECIFICA TION INFORMA TION.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION OPERA TING CHARACTERISTICS 2 RACKS PER HOUR: AJ-64-86-100CE/CS/CGP 287 DIS.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION ELECTRICAL REQUIREMENTS 3 AJ-64CE MODELS TYPICAL TOT AL ELECTRICAL VOL TS .
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER P ARAMETERS 4 AJ-10.
Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearance B Left to Right Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] With Doors Open Rear.
Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearance B Right to Left Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] With Doors Open Rear.
Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearance 20 3 4 [527mm] 8 3 4 [222mm] 11 3 4 [298mm] 14 3 4 [375mm] 6 [154mm] 30 [763mm] 14 [357mm] 7 1 4.
Right Side 34 [864m m ] 21 [533m m ] 25 [635m m ] 12 [307m m ] 25 [635m m ] Table to T a ble Overall Dish Clearance B Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] With Doors Open Rear of Machin e 1 [25mm] 4" (102 mm) wide x 16" (406 mm) long cutout in Vent Cowl/Splas h Shield.
Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearance B Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] With Doors Open Rear of Machine 1 .
Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearanc e B Right to Left Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] With Doors Open Rear of Machine 1 [25mm] 4" (102 mm) wide x 16" ( 406 mm) long cutout i n Vent Cowl/Splash Shield.
32 3 4 [833mm] 94 [2388mm] Drive Unit 75 1 2 [1918mm] 62 1 2 [1590mm] 34 [864mm] 29 [737mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] 10 [254mm] C B G 4 [102mm] 24 [609mm] 45 3 4 [1161.
Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearance B Right to Left Drive Unit Left Side 1 2 [15mm] 84 [2134mm] With Doors Open Rear of Machi ne Leg.
5 1 2 [140mm] 41 [1040mm] 20 3 4 [527mm] 8 3 4 [222mm] 11 3 4 [298mm] 14 3 4 [375mm] 6 [154mm] 30 [763mm] 14 [357mm] 7 1 4 [185mm] 1 1 4 [35mm] 32 3 4 [833mm] 94 [2388mm] Driv e Unit 75 1 2 [1918mm] 2.
Drive Unit 60 1 4 [1530mm] 62 1 2 [1590mm] 29 [737mm] 6 [152mm] 10 [254mm] 4 [102mm] 7 [178mm] D E 8 [203mm] L 24 [610mm] M 23 1 2 [599mm] 10 1 4 [261mm] 47 [1194mm] A 53 3 4 [1365mm] B C 43 [1092mm] .
32 3 4 [833mm] 94 [2388m m] 10 1 2 [264mm] Drive Unit 75 1 2 [1918mm ] 2 1 2 [61mm] 62 1 2 [1590mm ] 34 [864m m] 29 [737m m] 8 1 2 [218mm] 21 [533m m] 25 [635m m] 12 [307m m] 25 [635m m] 10 [254m m] C.
Drive Unit 60 1 4 [1530mm] 62 1 2 [1590mm] 29 [737mm] 6 [152mm] 10 [254mm] 4 [102mm] 7 [178mm] D E 8 [203mm] N 24 [610mm] O 23 1 2 [599mm] 10 1 4 [261mm] 47 [1194mm] A 53 3 4 [1365mm] B C 43 [1092mm] .
108 [2743mm] 34 [864mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] C B Drive Unit 1 2 [15mm] 84 [2134mm] A G F Dish Clearance With Doors Open Rear of Machine Table to Table Overall 6 [1.
Drive Unit 29 [737mm] 6 [152mm] 10 [254mm] 4 [102mm] 8 [203mm] F G 23 1 2 [599mm] 10 1 4 [261mm] 47 [1194mm] A B 10 1 2 [264mm] C 43 [1092mm] Front Vi ew Right Side 67 1 4 [1707mm] Table to Table Over.
108 [2743mm] 34 [864mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] C B Drive Unit 1 2 [15mm] 84 [2134mm] A M L Dish Clearance With Doors Open Rear of Machine Table to Table Overall 6 [1.
8 [203mm] Drive Unit 60 1 4 [1530mm] 62 1 2 [1590mm] 29 [737mm] 6 [152mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] 10 [254mm] C B 4 [102mm] 8 [203mm] L M 23 1 2 [599mm] 10 1 4 [261mm].
108 [2743mm] 34 [864mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] C B Drive Unit 1 2 [15mm] 84 [2134mm] A O N Dish Clear ance With Door s Open Rear of Machine Table to T able Overall 6.
Drive Unit 29 [737mm] 6 [152mm] 10 [254mm] 4 [102mm] 8 [203mm] N O 23 1 2 [599mm] 10 1 4 [261mm] 47 [1194mm] A B 10 1 2 [264mm] C G 43 [1092mm] Front View Right Side 10 1 4 [261mm] 67 1 4 [1707mm] Tab.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 23 **23” CONVEYOR DISHW ASHER LEN.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS 24 14 1/2” 29” *8” **23” CO.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER INST ALLA TION DIMENSIONS 25 Refer to chart above.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION D226 STEAM BOOSTER DIMENSIONS 26 16 6 16 16 13 11 NOTE: All dimensions are in inches and are for reference only .
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION D226 STEAM BOOSTER PLUMBING LINE DRA WINGS 27 S team Booster Piping - Doub.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS 28 3 4 /" N P T Cou pling.
29 SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS 30 NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA- CHINES ONL Y .
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS (CONTINUED) 31 STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water .
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS (CONTINUED) 32 ELECTRIC HEA T : The thermostats for the machines covered in this manual are factory set.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS DELIMING OPERA TIONS 33 DELIMING OPERA TIONS: In order to maintain the dishmachine at it s optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CURT AIN INST ALLA TION DIAGRAMS 34 21" 12" 12" .
This accessory assists in the delivery of a full dish rack from the break down (scrapping) t able to the dishmachine. It will con- vert the direction of travel 90 ° . Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option.
CONCEALED DAMAGE OR MISSING P ARTS: IMPORT ANT : FOR YOUR PROTECTION, PLEASE READ AND OBSERVE THE FOLLOWING: This steam booster has been thoroughly inspected and carefully packed before leaving our warehouse. Concealed loss or damage means loss or damage which does not become apparent until the booster has been unp acked.
ELECTRICAL: W ARNING: Electrical and grounding connections must comply with applicable portions of the National Electrical Code ANSI / NFP A 70 (latest edition) and/or other electrical codes.Disconnect electrical power supply and place a tag or lock at the disconnect switch to indicate that you are working on the circuit.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS GAS CONVEYOR HOSE INST ALLA TION 38 Due to the fact that each c.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS GAS CONVEYOR HOSE INST ALLA TION (CONTINUED) 39 TYPICAL RECIRCU.
PREP ARA TION: Before proceeding with the start-up of the unit, verify the following: 1. Close door(s) on dishmachine. 2. Close the drain valve(s). POWER UP (ELECTRICALL Y -HEA TED MODELS): T o energize the unit, turn on the power at the service breaker .
SHUTDOWN AND CLEANING (STEAM-HEA TED MODELS): At the end of the workday , place the power switch in the OFF position, secure the flow of steam to the machine and open the door(s). Open the drain valves and allow the machine to drain completely . Remove the pawl bar assembly (clean as required).
Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS STRIKER PLA TE LIMIT SWITCH INST ALLA TION INSTRUCTIONS 43 TABLE LIM I T SWITCH THROUGH ROD HOLES TABLE SWITCH RO DS STRIKE PLAT E STRIKE PLATE BOLTS MOUNTING BOLTS TABLE BOTT OM 3.
44 SECTION 3: PREVENT A TIVE MAINTENANCE.
The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator . However , this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONL Y .
W ARNING: Maintenance should only be performed by authorized service personnel in order to ensure safe and effective workmanship, while minimizing danger to operating personnel. The D226 Steam Booster is designed to operate at temperatures cap able of causing burns to personnel.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 3: PREVENT A TIVE MAINTENANCE 47 LUBRICA TION CHART FOR DRIVE GEAR Note: The maintenance procedures det ailed here are manufacturer ’ s instructions for the WINSMITH brand of gear reducer that is inst alled on the rack conveyors covered in this manual.
Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual.
49 SECTION 4: TROUBLESHOOTING SECTION.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 50 W ARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel.
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 51 Problem: Pawl bar does not move. 1. Failed or broken overload spring. Replace spring if necessary . 2. No power to the drive motor/failed drive motor .
AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 4: TROUBLESHOOTING D226 TROUBLESHOOTING SECTION 52 W ARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel.
An important point after buying a device Jackson AJ-100CGP (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Jackson AJ-100CGP yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Jackson AJ-100CGP - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Jackson AJ-100CGP you will learn all the available features of the product, as well as information on its operation. The information that you get Jackson AJ-100CGP will certainly help you make a decision on the purchase.
If you already are a holder of Jackson AJ-100CGP, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Jackson AJ-100CGP.
However, one of the most important roles played by the user manual is to help in solving problems with Jackson AJ-100CGP. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Jackson AJ-100CGP along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
