Instruction/ maintenance manual of the product ABCG3 American Water Heater
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COMMERCIAL GAS W A TER HEA TERS Instruction Manual PRINTED 061 2 318819-002 PLACE THESE INSTRUCTIONS ADJACENT TO HEA TER AND NOTIFY OWNER T O KEEP FOR FUTURE REFERENCE.
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3 SAFE INST ALLA TION, USE AND SERVICE .
4 GENERAL SAFETY INFORMA TION Fire Hazard Do not install water heater on carpeted floo r. Do not operate water heater if flood damaged. For continued protection against risk of fire: Fire or Explosion Hazard Read instruction manual before installing, using or servicing water heater .
5 PRECAUTIONS .
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7 THE ELIMINA TOR (SELF-CLEANING SYSTEM) .
8 ROUGH IN DIMENSIONS RECOVER Y CAP ACITIES GAS AND ELECTRICAL CHARACTERISTICS FRONT VIEW TOP VIEW BACK VIEW F TOP OUTLET 1 1/2” NPT TOP INLET 1 1/2” NPT T ABLE 1.
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10 INSULA TION BLANKET Do not obstruct water heater air intake with insulating blanket. Gas and carbon monoxide detectors are available. Install water heater in accordance with the instruction manual. Breathing carbon monoxide can cause brain damage or death.
11 Breathing Hazard - Carbon Monoxide Gas Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual. Under no circumstances should the input exceed the rate shown on the water heater ’s rating label. Overfiring could result in damage to the water heater and sooting.
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13 HO T WA TER OUTLET TO TA NK INLET CHECK VA LV E MIXING VA LV E COLD WA TER INLET TEMPERED WA TER OUTLET 12” TO 15” (30-38 cm) CHECK VA LV E FIGURE 10.
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16 MUL TIPLE HEA TER MANIFOLD .
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18 TYPE B GAS VENT Multiple Gas Fired T ank-T ype Heaters .
19 MODEL (A)BCG3100T2506NOX Input: 250,000 Btu/hr T otal V ent Height (Feet) V ent Connector Size: 6 inches 6 8 10 15 20 30 50 100 Input Btuh/hr Rise V ent Connector Diameter (Inches) .
20 W A TER HEA TER INST ALLA TION T&P V AL VE DISCHARGE PIPE Explosion Hazard Te mperature-Pressure Relief Va lv e must comply with ANSI Z21.22- CS A 4.4 and ASME code. Properly sized temperature- pressure relief valve must be installed in opening provided.
21 INST ALLA TION DIAGRAMS - TOP INLET/OUTLET USAGE .
22 HEA TER WIRING .
23 GAS PIPING .
24 PRIOR TO ST ART UP .
25 CHECKING THE INPUT .
26 SEQUENCE OF OPERA TION .
27 SEQUENCE OF OPERA TION FLOW CHART FIGURE 24.
28 CHECK THE IG NITER AS SEMBL Y AN D MAI N BURNE RS .
29 Explosion Hazard Te .
30 T A NK CLEA NOUT PROCEDUR E .
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34 COMPLAINT CAUSE REMEDY USER QUALIFIED SERVICE AGENCY *W ater not hot enough .
35 W A TER PIPING DIAGRAMS N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi ce v al v es are s hown f or ser v icing uni t.
36 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
37 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
38 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
39 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
40 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
41 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
42 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
43 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
44 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
45 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
46 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
47 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
48 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
49 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage .
50 MANIFOLD KITS MANIFOLD KITS TWO UNIT MANIFOLD KIT (P ART NO. 9003426205) THREE UNIT MANIFOLD KIT (P ART NO. 9003427205) FOUR UNIT MANIFOLD KIT (P ART NO.
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