Instruction/ maintenance manual of the product X41 Ingersoll-Rand
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Ingersoll Rand System Automation X4I Application & Compressor Interconnect Guide More Than Air. Answers. Online answer s: http://ww w.air. irco.com Befor e instal ling or startin g this un it for .
2 SECTION 1 — TABLE OF CONTENTS SECTION 1 — TABLE OF CONTE NTS................................ 2 SECTION 2 — IN TRODUCTIO N ........................................ 4 SECTION 3 — SAFETY ..................................................... 4 INSTALLATION .
3 X4I Interco nnect To In gersoll R and Press ure Swi tch Controlle d Compressor s .................................. Continue d UP6 5-15 SD 3P H 50Hz 1o f2 .................................. 59 UP6 5-15 SD 3P H 50Hz 2o f2 ............................
SECTION 2 — INTRODUCTION The X 4I is a spec iali zed con troll er d esig ned to prov ide safe, reliab le, and energy -effici ent control of y our compresse d air syste m. The X4I is ca pable of contr olling up to four positive displacement air compre ssors.
5 • Carry out the following op erations before opening or removing any access panels or car rying out any work on t he X4I: i. Isol ate the X4 I from th e main electrical pow er supply. Lock t he isolator in th e “OFF” positio n and re move the fuse s.
SECTION 4 — INSTALLATION It is recommended t hat installation and commissioning be carr ied out by a n author ized and tr ained pr oduct supplier. UNIT LOCATION The X4I can be mounted on a wall using conventional bolts. The X4I ca n be located r emotel y from the compressors as long as it is wit hin 330 feet (100 meters) of cable length.
POWER SUPPLY 7 A fuse d switching isolator must be i nstalle d to the mai n incoming power supply, ext ernal to th e X4 I. T he is olat or must be fitted wi th a pr operly si zed fuse t o provi de adeq uate p rote ction to th e po wer sup ply c able u sed ( in accordanc e with local electric al and safety regulati ons).
PRESSURE SENSOR CO NNECTION The pre ssure sensor connects t o terminal X05 of the X4I terminal P CB using a shield ed 18 AWG maximum 2- conductor cable no more than 330 feet (100 meters) in length. The transducer threads are BPT. It is the equiva lent o f ¼” NPT.
Consult the air compressor manua l or your air compressor supplier/ specialist for details be fore installing the X 4I. Each air compressor must be e quipped w ith an online/offl ine pre ssure regulat.
RUN INPU T 0V RUN READY ALARM +V MAIN (LINE) CONTACTOR C04 Run Signal Circuit The RUN input will accept 12V to 250V AC (50/60Hz) only. DC cannot be used. Do n ot con ne ct a vo lta ge g rea ter th an 2 50V to th is input. 12V to 250Vac must be applied t o the “run” ter minals when the compressor motor is running.
OUTPUT FUNCTIONS 11 The X4I will control the IR-PCB load/unload relay output s based on t he active syst em load an d unload pre ssure setpoi nts. The IR-PCB load/unload re lay contact s can be used for compr essor cont rollers that have electr o- mechani cal pressure switch loa d/unload re gulation.
compressor number) with an a dditional wir e. Use a 7- conductor shield ed cable in this instanc e. Compressor s that use ele ctronic pre ssure dete ction but are not equipped wit h a remot e pressure control enable f eature will no t autom atically rev ert to local control i f the X4I i s stopped or experie nces a fa ult or loss of power.
AUX ILIAR Y OUT PUT (O PTION ) The X4 I is equipp ed with a rem ote relay contact o utput a t terminals 33 and 34 (X08). 13 The function of t he output is menu select able and ca n be adapte d for differ ing application re quirement s.
Compressor #1 IR-PCB DRIP LEG PRESSURE TR ANSDUCER RECEIVER Compressor #3 IR-PCB Compressor #4 IR-PCB Compressor #2 IR-PCB PRESSURE TRA NSDUCER CAB LE 2 Conductor Cable, 18 Gau ge Stranded Earth Shiel.
X4I Interconnect To Ingersoll Rand Unigy & Nirvana 20-40 HP Compressors Refer to the X4I Overview Drawing fo r the X4I Compressor 2 t hrough 4 X01 to IR-P CB terminal connect ions For Unigy Compressors:: All Unigy Phase 1 compressors “MUST” be conv erted to Phase 2 or higher.
+24VDC DI-4 EN 12 14 13 10 D13 17 NO 0V 5 +24VDC 11 SA1 HATS E-STOP DI-2 9 VFD/FIX Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
Unigy Phase 1 Unigy Phase 1 2of2 Page 17.
Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
Unigy Phase 2/3 Unigy Phase 2/3 2of2 Page 19.
Remote VFD / F IXED Remote LOAD / UNLOAD Remote LOAD ENABLE 33 32 18 12 +24VDC 6 NC COM 20 C 4 SAFE 37 Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
Nirvana 15 - 30KW (20-40HP) Nirvana 15 - 30KW (20-40HP) 2of2 Page 21.
X4I Interconnect To Ingersoll Rand In tellisys Redeye Controlled Compressors Refer to the X4I O verview Drawing for the X4I Compres sor 2 through 4 X01 t o IR-PCB terminal co nnections For Redeye Inte.
+VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C0.
SSR Redeye FV SSR Redeye FV 2of3 Page 24.
SSR Redeye SD SSR Redeye SD 3of3 Page 25.
X4I Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors Refer to the X4I O verview Drawing for the X4I Compres sor 2 through 4 X01 t o IR-PCB terminal co nnections For All SE Intellisys Controlled Machines: The 'SEQUENCER' setting of the Intelli sys controller must be set to 'ON'.
E-STOP 110VAC 1M 0VAC Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
SE UP SE UP 2of2 Page 28.
Remote Load/Unload (was Remote Start) Remote Load/Unload (was Remote Start) 1 9 10 11 E-STOP J5 7 11 12 13 14 J5 J5 J1 110VAC 1M 0VAC Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds.
SE ESA SE ESA 2of2 Page 30.
1M 0VAC Remote Load/Unload (was Remote Start) Remote Load/Unload (was Remote Start) 34 33 32 110VAC E-STOP J5 36 6 5 4 3 J5 J5 J1 42 Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds.
SE DSA SE DSA 2of2 Page 32.
X4I Interconnect To Ingersoll Rand In tellisys SG Controlled Compressors Refer to the X4I O verview Drawing for the X4I Compres sor 2 through 4 X01 t o IR-PCB terminal co nnections For SG Intellisys Controll ed Machines: The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'.
1M 0VAC Remote Load/Unload Remote Load Enable 3 2 1 110VAC E-STOP P1 1 25 26 27 28 P2 P1 P3 2 Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
SG SSR SG SSR 2of2 Page 35.
Guidance o nly; connection s may diff er with date, mo del, type, variant, s pecial, cus tom or conc ession builds. This information is int en ded to be used in conjunct ion with the compressor’s orig inal control circuit d iagram.
SG Sierra SG Sierra 2of2 Page 37.
X4I Interconnect To Ingersoll Rand Pr essure Switch Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 t hrough 4 X01 to IR-PCB terminal connec tions For All Compressors: Compressors to be connected must have automatic Start / Stop capability .
KM1 0 VAC KM1 Re lay Contact P To TM2 Relay To KM1 Co ntact To KM2 Contact Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
SSR UP5 11-22 SD SSR UP5 11-22 SD 2of2 Page 40.
KM1 0 VAC KM1 Relay Contact KM1 Relay Contact TM3 Relay Contact Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
SSR UP5 22-37 SD SSR UP5 22-37 SD 2of2 Page 42.
Guidance only; co nnections may di ffer with date, mode l, type, variant, special, cus tom or concess i on builds. This informatio n is intended to be used in conjunctio n with the comp ressor’s original c ontrol circuit diagram.
SSR UP6 15-30 FV SSR UP6 15-30 FV 2of2 Page 44.
Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
SSR UP6 15-30 SD SSR UP6 15-30 SD 2of2 Page 46.
Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
SSR UP6 40-50 FV SSR UP6 40-50 FV 2of2 Page 48.
Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
SSR UP6 40-50 SD SSR UP6 40-50 SD 2of2 Page 50.
Guidance only; co nnections may di ffer with date, mode l, type, variant, special, cus tom or concess i on builds. This informatio n is intended to be used in conjunctio n with the comp ressor’s original c ontrol circuit diagram.
UP6 5-15 FV 1PH 60Hz UP6 5-15 FV 1PH 60Hz 2of2 Page 52.
+VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C0.
UP6 5-15 FV 3P H 60Hz UP6 5-15 FV 3PH 60Hz 2of2 Page 54.
0 VAC 110VAC PS ST CR Contact HATS 1M To 1M Contac t To CR Relay To HM To EDV To 1M/1S/2M Contacts To TD Relay Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
UP6 5-15 SD 3PH 60Hz UP6 5-15 SD 3PH 60Hz 2of2 Page 56.
Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
UP6 5-15 FV 3P H 50Hz UP6 5-15 FV 3PH 50Hz 2of2 Page 58.
Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
UP6 5-15 SD 3PH 50Hz UP6 5-15 SD 3PH 50Hz 2of2 Page 60.
KM1 0 VAC TM2 Contact P To TM2 Relay To KM2 Contact +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2.
SSR M15-22c 20-30HP XF EP HP HXP 5 0-6 0Hz SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 Page 62.
KM1 0 VAC KM1 Contact P To 2TR Relay To KM2 Contact +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2.
M37-50 M37-50 2of2 Page 64.
110VAC CR Contact HATS CR Contact PUSH STOP PULL START 1M 0 VAC +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED.
EP 20-30 ESP FV EP 20-30 ESP FV 2of2 Page 66.
110VAC CR Contact HATS CR Contact PUSH STOP PULL START 1M 0 VAC +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED.
EP 20-30 ESP S D EP 20-30 ESP SD 2of2 Page 68.
X4I Interconnect To Ingersoll Rand Inte llisys SGN / SGNe Controlled Compressors Refer to the X4I O verview Drawing for the X4I Compres sor 2 through 4 X01 t o IR-PCB terminal co nnections For SGN/SGN.
+VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C0.
Nirvana SGN/SGNe Nirvana SGN/SGNe 2of3 Page 71.
Nirvana SGN/SGNe Nirvana SGN/SGNe 3of3 Page 72.
+VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C0.
X4I Interconnect To Ingersoll Rand Intellisys S3 Refer to the X4I Overview Drawing for the X4I Compressor 2 t hrough 4 X01 to I R-PCB terminal connect ions For All S3 Intellisys Controlled Machines: The 'REMOTE CONTROL' sett ing “RC” of the In tellisys cont roller must be set to 'ON'.
KM1 0VAC 3 4 110VAC 1 7 8 X02 X03 X04 2 Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
Intellisys S3 Intellisys S3 2of2 Page 76.
X4I Interconnect To Ingersoll Rand Small Reciprocating Air Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 t hrough 4 X01 to I R-PCB terminal connect ions For All Compressors: Compressors to be connected must have automatic Start / Stop capability .
Guidance only; c onnections may di ff er with date, model, type, variant, spec ia l, custom or concess i on builds. This information is inte nded to be used in conju nction with the compre ssor’s original co ntrol circuit dia gram. UP6RE 7.5–15 175, UP6RX 7.
UP6RE 7.5–15 175 , UP6RX 7.5–15 175 UP6RE 7.5–15 175, UP6RX 7.5–15 175 2of3 Page 79.
UP6RE 7.5–15 175 , UP6RX 7.5–15 175 UP6RE 7.5–15 175, UP6RX 7.5–15 175 3of3 Page 80.
L2 L1 P HATS M +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN.
Models 2340, 2475, 2545, 7100, 15T & 3000 Models 2340, 2475, 2545, 7100, 15T & 3000 2of3 Page 82.
Models 2340, 2475, 2545, 7100, 15T & 3000 Models 2340, 2475, 2545, 7100, 15T & 3000 3of3 Page 83.
KM1 0 VAC KM1 Re lay Contact P To TM2 Relay To KM1 Co ntact To KM2 Contact Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram.
KM1 0 VAC KM1 Relay Contact P To TM2 Relay To KM1 Contact To KM2 Contact Guidance only; co nnections may di ff er with date, model, ty pe, variant, spec ial, custom or conc ession builds. This information is inte nded to be used in conjunc tion with the compressor’s ori ginal control circuit diagram.
An important point after buying a device Ingersoll-Rand X41 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Ingersoll-Rand X41 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Ingersoll-Rand X41 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Ingersoll-Rand X41 you will learn all the available features of the product, as well as information on its operation. The information that you get Ingersoll-Rand X41 will certainly help you make a decision on the purchase.
If you already are a holder of Ingersoll-Rand X41, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Ingersoll-Rand X41.
However, one of the most important roles played by the user manual is to help in solving problems with Ingersoll-Rand X41. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Ingersoll-Rand X41 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
