Instruction/ maintenance manual of the product SMB030 Ingersoll-Rand
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Form MHD56391 P AR TS, OPERA TION AND MAINTENANCE MANU AL fo r MANU AL CHAIN HOIST MODELS SMB005 SMB010 SMB015 SMB020 1/2 ton 1 ton 1-1/2 ton 2 ton SMB030 SMB050 3 ton 5 ton (Dwg. MHP0831) Unless otherwise noted, to ns in this manual are metric tons. 1 metric ton = 2,200 lb.
2 MHD56391 - Edition 2 1 SAFETY INF ORMATION This manual provides important information for all personnel involved with the safe installation, operation and proper maintenance of this product. Even if you feel you are familiar with this or similar equipment, you should read this manual before operating the product.
MHD56391 - Edition 2 3 12. When using two hoists to suspend o ne load, select two hoists each having a rated capacity equal to or more than the load. This provides adequate safety in th e event of a sudden load shift. 13. Never place your hand inside the throat area of a hook.
Series Hoist Capacity Lift (Hoist load chain/ hook trav el) Hand Chain (Hand chain is 2 ft less than lift) Slip Clutch SMB = Silver Series Manual Chain Hoist 005 = 1/2 metric ton / 500 kg 010 = 1 metr.
MHD56391 - Edition 2 5 Initial Operating Checks CAUTION • Ensure the hoist top hoo k is properly installed on the support member and the hook latch is engaged. Operate the hoist with a test load (10% of rated capacity) by raising and lowering this load several times.
6 MHD56391 - Edition 2 Load Chain Reports Records should be maintained documenting the condition of load chain removed from service as part of a long-range load chain inspection program.
MHD56391 - Edition 2 7 1. Fa steners. Ch eck rivets, capscrews, nuts, cotter pins and other fasteners on hooks and hoist body . Replace if missing and tighten or secure if loose. 2. All Components. Inspect for wear, damage, distortion, deformation and cleanliness.
8 MHD56391 - Edition 2 T R OUBLESHOOTING This section provides basic troublesho oting information. Specific causes to prob lems are best identified by thorough inspection s performed by personnel instructed in safety , operation and maintenance of this equipment.
MHD56391 - Edition 2 9 3. Using a “C” link, join the old load chain to the new load chain. (If the old load chain was installed correctly , the “C” link assures end link of new load chain will be correctly reeved through the hoist.) Be sure welds of “standing” links on the new load chain are facing away from the hoist load sheave.
10 MHD56391 - Edition 2 General Disassembly The following instructions provide the necessary information to disassemble, inspect, repair , an d assemble the hoist. Parts drawings of the hoist assembly are provided in the parts section. If a hoist is being completely disassembled for any reason, follow the order of the topics as they are presented.
MHD56391 - Edition 2 11 Repair Actual repairs are limited to the removal of small burrs and other minor surface imperfections from gears and shafts. Use a fine stone or emery cloth for this wor k. 1. W orn or damaged parts must be replaced. Refer to the applicable parts listing for specific replacemen t parts information.
12 MHD56391 - Edition 2 Hand Chain Adjustment or Replacement CAUTION • When cutting the weld side of a hand chain l ink, do not cut or nick the opposite side. A d amaged link must be replaced to pre vent prematur e failure. A falling hand chain can cause injury .
MHD56391 - Edition 2 13 SERVICE NOTES.
14 MHD56391 - Edition 2 HOIST ASSEMBLY PARTS DRAWING 5 ton 5 ton 5 ton 35 68 18 31 30 70 67 24 23 63 9 8 7 6 5 3 4 1 10 26 21 15 91 66 20 33 31 65 64 41 38 12 62 4 32 19 22 92 67 68 18 31 30 39 25 2 47 46 44 10 43 93 40 31 18 67 11 11 37 36 37 70 70 34 68 45 28 34 68 67 18 76 77 27 82 87 82 5 17 17 17 (Dwg.
MHD56391 - Edition 2 15 HOIST ASSEMBLY PARTS LIST ITEM NO. DESCRIPTION OF P AR T QTY . TOT AL PA RT N O . 1/2 ton 1 ton 1-1/2 ton 2 ton 3 ton 5 ton * Cover Kit (includes items 1, 10 and 43) 1 4559.
16 MHD56391 - Edition 2 HOIST ASSEMBLY PARTS LIST CONTINUED ITEM NO. DESCRIPTION OF P AR T QTY . TOT AL PA RT N O . 1/2 ton 1 ton 1-1/2 ton 2 ton 3 ton 5 ton 31 Spring 1 Not sold separately 32 Anc.
MHD56391 - Edition 2 17 ACCESSORIES AND KITS PARTS LIST DESCRIPTION OF P AR T PA RT N O . Chain Lubricant LUBRI-LINK-GREEN® PARTS ORDERING INF ORMATION The use of other than genuine Ingersoll Rand replacement parts may adversely affect the safe operation of this product.
18 MHD56391 - Edition 2 DECLARATION OF CONF ORMITY DECLARA TION OF CONFORMITY ( CS ) PROHLÁŠENÍ O SHOD ċ ( DA ) FABRIKA TIONSERKLÆRING ( DE ) K ONFORMIT Ä TSERKLÄRUNG ( EL ) ƩƬƯƻƶƬ ƧƱƧ.
MHD56391 - Edition 2 19 W ARRANTY LIMITED W ARRANTY Ingersoll Rand Company warrants to the original user it s Hoists and W inches (Products) to be free of defects in material and workmanship for a period of one year from the date of purchase.
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An important point after buying a device Ingersoll-Rand SMB030 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Ingersoll-Rand SMB030 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Ingersoll-Rand SMB030 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Ingersoll-Rand SMB030 you will learn all the available features of the product, as well as information on its operation. The information that you get Ingersoll-Rand SMB030 will certainly help you make a decision on the purchase.
If you already are a holder of Ingersoll-Rand SMB030, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Ingersoll-Rand SMB030.
However, one of the most important roles played by the user manual is to help in solving problems with Ingersoll-Rand SMB030. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Ingersoll-Rand SMB030 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
