Instruction/ maintenance manual of the product 90-823226 Index Interfurn
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A 8 72951 POWER STEERING PUMP Index.
8A-0 - POWER STEERING PUMP 90-823226--1 996 T able of Contents Page T orque Specifications 8A-1 . . . . . . . . . . . . . . . . . . . . . T ools/Sealants 8A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . Precautions 8A-1 . . . . . . . . . . .
POWER STEERING - 8A-1 90-823226--1 996 T orque Specifications Fastener Location Lb. Ft. Lb. In. N·m Crankshaft Pulley T o T orsional Damper 35 42 T orsional Damper T o Crankshaft 60 81 Pump Mounting .
8A-2 - POWER STEERING PUMP 90-823226--1 996 Power Steering Pump and Components (Exploded V iew) 72951 14 13 5 7 8 10 9 1 3 2 11 12 15 19 20 18 17 6 16 22 23 4 14 23 23 22 22 21 24 1 - Power Steering P.
POWER STEERING - 8A-3 90-823226--1 996 Serpentine Belt Routing BRA VO WITH POWER STEERING BRA VO WITHOUT POWER STEERING BRA VO WITH CLOSED COOLING AND POWER STEERING ALPHA WITH POWER STEERING ALPHA WI.
8A-4 - POWER STEERING PUMP 90-823226--1 996 Important Service Information Pump Pulley Replacement REMOV AL IMPORT ANT : Kent-Moore T ool J-25034 must be used to remove the pressed-on pulleys used on power steering pumps. This tool has an end on it that will not mushroom the end of the pump shaft.
POWER STEERING - 8A-5 90-823226--1 996 T esting and Repair Refer to appropriate MerCruiser Stern Drive Service Manual. Checking Pump Fluid Level Refer to Section 1B - “Maintenance” (see “T able of Contents”). Filling and Air Bleeding System Refer to Section 1B - “Maintenance” (see “T able of Contents”).
8A-6 - POWER STEERING PUMP 90-823226--1 996 Pump Assembly IMPORT ANT : Be careful to not cross-thread or over-tighten hose fittings. 1. Be certain a new high pressure hose O-ring is present, and install threaded fitting in back of pump assembly . T ighten fitting securely .
POWER STEERING - 8A-7 90-823226--1 996 Mounting Bracket Mounting bracket is removable after pump (refer to previous instructions) and alternator (refer to Section 4C - “Charging System”) have been removed. See “Exploded View” and “T orque Specifications.
8A-8 - POWER STEERING PUMP 90-823226--1 996 Later Style Control V alve: T orque fittings to 23 lb. ft. (31 N·m) 73786 2. Route hose along valve cover and secure with J-clamp(s) provided. 3. Be certain a new high pressure hose O-ring is present, and install threaded fitting in back of pump assembly .
POWER STEERING - 8A-9 90-823226--1 996 2. Loosen hose clamp and remove hose from back of pump. 72848 b a a - Hose Clamp b - Hose INST ALLA TION 1. Using hose clamp, install new hose on back of pump. T ighten clamp securely . 72848 b a a - Hose Clamp b - Hose 2.
8A-10 - POWER STEERING PUMP 90-823226--1 996 Low Pressure Hose (Control V alve-to-Cooler) REMOV AL NOTE: Catch fluid that drains from hose, cooler and pump in a suitable container .
POWER STEERING - 8A-1 1 90-823226--1 996 INST ALLA TION ! CAUTION Route hoses exactly as shown below . This will help avoid stress on the hose fittings and will help avoid kinks in the hoses. IMPORT ANT : Be careful to not cross-thread or over-tighten hose fittings.
8A-12 - POWER STEERING PUMP 90-823226--1 996 Priority V alve Kit (79691A1) Information This kit information (in “Installation Instruction” form) is provided to assist personnel when servicing dual.
POWER STEERING - 8A-13 90-823226--1 996 IMPORT ANT : A two-way valve is required on the reservoir cap for cold weather operation below 40 ° F (4 ° C). 3. If required, install two-way valve in reservoir cap by removing vent from cover and replacing it with a two-way check valve.
8A-14 - POWER STEERING PUMP 90-823226--1 996 Installing Priority V alve NOTE: Priority valve mounting bracket can be used in various mounting configurations. 71403 1. Install priority valve mounting bracket. a. Find a central location that will be accessible for making and checking hose connections.
POWER STEERING - 8A-15 90-823226--1 996 NOTE: Engines with power steering are equipped with a hose that is connected to the power steering fluid cooler . A fitting on the other end of the hose would normally be connected to the power steering control valve.
8A-16 - POWER STEERING PUMP 90-823226--1 996 8. Install pressure hose (fittings on both ends, from kit) between power steering control valve and large inverted flare fitting on priority valve. (This fitting location is marked with an “S.”) Secure with hose clamp.
POWER STEERING - 8A-17 90-823226--1 996 Filling System with Fluid 1. Fill pump reservoirs with automatic transmission fluid (A TF) Dexron ll or Dexron lll. 2. Install and tighten pump cap by turning cap clock- wise approximately 120 degrees. 72868 a a - Cap 3.
8A-18 - POWER STEERING PUMP 90-823226--1 996 System Flow Diagram Pressure Line Return Line Gravity Feed Line 2 3 4 5 4 5 b c d e f a c f d e 72995 1 1 - Reservoir Bottle and Bracket 2 - Priority V alv.
THIS P AGE IS INTENTIONALL Y BLANK T O ALLOW FOR CORRECTIONS OR ADDITIONS A T A LA TER DA TE POWER STEERING - 8A-19 90-823226--1 996 Index.
An important point after buying a device Index Interfurn 90-823226 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Index Interfurn 90-823226 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Index Interfurn 90-823226 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Index Interfurn 90-823226 you will learn all the available features of the product, as well as information on its operation. The information that you get Index Interfurn 90-823226 will certainly help you make a decision on the purchase.
If you already are a holder of Index Interfurn 90-823226, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Index Interfurn 90-823226.
However, one of the most important roles played by the user manual is to help in solving problems with Index Interfurn 90-823226. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Index Interfurn 90-823226 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center