Instruction/ maintenance manual of the product HE9 IDEAL INDUSTRIES
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i ns ta l l ati o n a n d se r v icing classic Y ou r I d eal i ns tal la tion an d s e r v ici n g guide See reverse for classic users guide When replacing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require.
2 classic HE - Installation & Servicing 201850-6.pmd 21/02/2008, 12:57 2.
classic HE - Installation & Servicing 3 DOCUMENT AMENDMENTS Relevant Installation changes implemented in this book from Mod Level ............ A 05 (Oct 06) to A06 (Jan 08) • V arious Pages Company Name Change.
4 classic HE - Installation & Servicing GENERAL CAUTION. T o avoid the possibility of injury during the inst allation, servicing or cleaning of this appliance, care should be taken when handling edges of sheet steel components Boiler Size HE 9 HE12 HE15 HE18 Gas supply connection (in.
classic HE - Installation & Servicing 5 GENERAL CONTENTS Air Supply . ..................................................................... 9 Benchmark Commissioning Checklist ..................... 46 Boiler Clearances ............................
6 classic HE - Installation & Servicing GENERAL INTRODUCTION The classic HE 9, 12, 15 and 18 are a range of automatically fully controlled, wall mounted, balanced flue, fanned, high efficiency , condensing gas boilers. The primary heat exchanger is cast iron.
classic HE - Installation & Servicing 7 GENERAL This appliance in NOT suitable for use in a direct hot water system or for gravity circulation. 1 BOILER W A TER CONNECTIONS The following minimum clearances must be maintained for operation and servicing.
8 classic HE - Installation & Servicing GENERAL Bathrooms This range of appliances is rated IP 1XB. The boiler may be installed in any room or internal space, although particular attention is drawn to the requirements of the current I.
classic HE - Installation & Servicing 9 GENERAL Boiler Size HE 9 1 2 1 5 1 8 Boiler k W 9. 0 1 2 1 5 1 8 Output Btu/h x 1000 30.7 40.9 50.2 60.4 Water Flow l/min 1 1.7 15.6 19.5 23.4 Rate gal/h 15 5 20 6 25 8 30 9 Pressure mbar 54.0 93.5 98.4 142.
10 classic HE - Installation & Servicing GENERAL Minimum Requirements Note. The pump manufacturers minimum requirements must be complied with. System return Connections to boiler Inverted cold fee.
classic HE - Installation & Servicing 11 GENERAL Non-return valve Automatic air vent Hose unions Additional stop valve Hose connector Hosepipe (disconnect after filling) Double check valve assembly ( note direction of flow) T emporary hose (disconnect after filling) ecl6060 5 SEALED SYSTEM REQUIREMENTS Note.
12 classic HE - Installation & Servicing GENERAL 6 SEALED SYSTEM REQUIREMENTS - continued Sizing procedure for expansion vessels: The volume of the expansion vessel (litres) fitted to a sealed system shall not be less than that given by T able 6, multiplied by a factor of 0.
classic HE - Installation & Servicing 13 INST ALLA TION 7 BOILER ASSEMBL Y - Exploded view LEGEND 24 30 27 35 9 12 19 37 26 23 17 Condensate siphon trap Data Plate cla7926 9. Sightglass 12. Main Burner 17. Gas V alve 19. Control Box 23. PCB25E 24.
14 classic HE - Installation & Servicing INST ALLA TION The boiler is supplied fully assembled in Pack A , together with a standard flue assembly for lengths from 75mm (3") up to 705mm (27 3/4 ") rear flue and from 270mm (10 5/8") up to 775mm (30 1/2 ") side flue in Pack B.
classic HE - Installation & Servicing 15 INST ALLA TION 1. Cut straps and remove outer carton. 2. Remove packing from top of boiler (Note the wall mounting plate is packed on this packing) 3. Leave bottom packing in place. 4. Slightly open plastic controls door to gain access to the front panel fixing screws.
16 classic HE - Installation & Servicing INST ALLA TION REAR FLUE OUTLET 1 2 3 4 5 6 Note. Check all of the hole positions BEFORE drilling 11 FLUE ASSEMBL Y - Exploded V iew LEGEND 1. T erminal 2. Weather seal (optional extra) 3. Flue assembly 4. Boiler sealing ring 5.
classic HE - Installation & Servicing 17 INST ALLA TION REAR FLUE OUTLET 14 CUTTING THE FLUE - wall thicknesses of 75 to 705mm 1. Measure and note the wall thickness X (Refer to Frame 10). 2. Mark the wall thickness onto the flue. 3. T o ensure the tube is cut square, mark the flue all the way around.
18 classic HE - Installation & Servicing INST ALLA TION REAR FLUE OUTLET 1. Locate the 3 sealing ring studs in the holes in the back panel. Note. The sealing ring studs will locate in the back panel one way only . This will ensure that the terminal grille is correctly aligned.
classic HE - Installation & Servicing 19 INST ALLA TION SIDE FLUE OUTLET cla7712 1 2 4 3 5 The optional side outlet kit is required for all side flue applications. An optional flue duct extension kit is required for lengths (distance from the outside wall to the relevant side of the boiler casing) greater than 775mm (30 1/2").
20 classic HE - Installation & Servicing INST ALLA TION SIDE FLUE OUTLET cla7667 Downward piping bracket Wall mounting bracket 25 W ALL MOUNTING PLA TE For flue lengths greater than 775mm refer to Frames 28, 29 and 30 - Flue extension ducts. 1. Measure and note the side flue length "Y" (refer to Frame 10).
classic HE - Installation & Servicing 21 INST ALLA TION SIDE FLUE OUTLET cla7672 8 Jacking screw 10 9 Note. The boiler may require two men to lift it onto the wall mounting plate. For downward routing of pipes the M5 spacer (supplied in the downward piping kit) should now be fitted to the back of the boiler.
22 classic HE - Installation & Servicing INST ALLA TION SIDE FLUE OUTLET 30 FITTING THE KIT 1. Fit the inner flue extension duct onto the inner flue duct. 2. Fit the outer flue extension duct onto the outer air duct. 3. Repeat steps 1 and 2 if a second flue extension is required.
classic HE - Installation & Servicing 23 INST ALLA TION FLUE OUTLET 31 FITTING THE OPTIONAL ROOF FLUE KIT (Flat or Pitched) Note. A flat or pitched roof flashing plate (not supplied) is required before proceeding with the installation of this kit.
24 classic HE - Installation & Servicing INST ALLA TION FLUE OUTLET Part No. D e scription HE 9 HE12 HE15 HE18 n/a Maximum Flue Length (m) 4 4 4 4 201 180 Flue ext.
classic HE - Installation & Servicing 25 INST ALLA TION FLUE OUTLET 35 ASSEMBLING THE ROOF FLUE KIT Determine the correct height that the flue should terminate above the roof.
26 classic HE - Installation & Servicing INST ALLA TION 37 W A TER CONNECTIONS 1. Remove the plastic plugs from the flow and return pipes. 2. Make all water connections and check for water soundness. 36 GAS CONNECTION Refer to 'Gas Supply ', page 8.
classic HE - Installation & Servicing 27 INST ALLA TION 40 CONDENSA TE PIPE TERMINA TION CONFIGURA TIONS . . . continued cla9253 BOILER Air Break 3 . INTERNAL CONNECTION T O SOIL AND VENT ST ACK T ermination into a down pipe can take place providing it can be confirmed that the down pipe is part of a combined waste and rain water system.
28 classic HE - Installation & Servicing INST ALLA TION cla7738 Limit thermostat O/heat thermostat Thermostat sensor L br br L On/Off switch ALL EARTHS must be connected (Not all earths are shown for clarity) Air pressure switch Flue protection thermostat cla7856 Combined spark & sensing electrode Potentiometer L NTC NC N C NO P .
classic HE - Installation & Servicing 29 INST ALLA TION Flue protection thermostat Thermostat sensor Limit thermostat cla7677 Notes. 1. Some earth wires are omitted for clarity . Ensure proper earth continuity when wiring. 2. Numbering of terminals on thermostats is specific to the manufacturer.
30 classic HE - Installation & Servicing INST ALLA TION Notes. 1. Some earth wires are omitted for clarity . Ensure proper earth continuity when wiring. 2. Numbering of terminals on thermostats is specific to the manufacturer. 3. This is a fully controlled system - set the boiler thermostat to maximum.
classic HE - Installation & Servicing 31 INST ALLA TION 47 COMMISSIONING AND TESTING A. ELECTRICAL INST ALLA TION 1. Checks to ensure electrical safety should be carried out by a competent person. 2. AL W A YS carry out preliminary electrical system checks, i.
32 classic HE - Installation & Servicing INST ALLA TION 49 INITIAL LIGHTING - continued 1. Hand the User's Instructions to the Householder and explain his or her responsibilities under the current Gas Safety (Installation and Use) Regulations or rules in force.
classic HE - Installation & Servicing 33 SERVICING cla7851 2 casing retaining screws T o ensure the continued safe and efficient operation of the appliance it is recommended that it is checked at regular intervals and serviced as necessary .
34 classic HE - Installation & Servicing SERVICING 1. Remove the air pressure switch and CO/CO 2 sensing pipes. 2. Disconnect the electrical connections. 3. Remove the 2 fan fixing screws and remove the fan by pulling forward. 55 CLEANING THE F AN ASSEMBL Y / THE FLUEW A YS 56 CLEANING THE BURNER AND PILOT ASSEMBL Y 1.
classic HE - Installation & Servicing 35 SERVICING MAIN BURNER After any servicing, reference should be made to T able 2 which quotes details of the rated output with the related burner setting pressure and the heat input. Any required adjustments should be made by using the pressure adjustment screw .
36 classic HE - Installation & Servicing SERVICING cla7742 64 THERMOST A T CONTROL, THERMISTOR SENSOR LEAD & ON/OFF SWITCH REPLACEMENT Refer also to Frame 61. A. Remove the control box fixing screws B. Swing the control box down into the servicing position.
classic HE - Installation & Servicing 37 SERVICING 67 PILOT BURNER REPLACEMENT 1. Refer to Frame 61. 2. Remove the burner and air box assembly . Refer to Frame 54. 3. Remove the electrode retaining nut and remove the pilot shield and electrode. 4.
38 classic HE - Installation & Servicing SERVICING 70 GAS CONTROL V AL VE REPLACEMENT 1. Refer to Frame 61. 2. Remove the burner and air box assembly . Refer to Frame 54. 3. Remove the control box fixing screws. Swing the control box down into the servicing position.
classic HE - Installation & Servicing 39 SERVICING 1. Refer to Frame 61. 2. Remove the two fan electrical connections, the red pressure sensing pipe, the blue CO/CO 2 sensing pipe and the two fan fixing screws. 3. Pull the fan forward, remove and retain.
40 classic HE - Installation & Servicing SERVICING 76 CASING FRONT SEAL REPLACEMENT 12. Remove the 2 rubber sealing grommets from the top of the back panel to facilit ate fitting the new assembly . 13. Fit the new heat exchanger assembly , complete with water pipes, and hang it on the bottom key hole slots and screws.
classic HE - Installation & Servicing 41 SERVICING 77 SIPHON REPLACEMENT 1. Refer to Frame 61. 2. Remove the burner . Refer to Frame 54. 3. Pull the heat shield forward to remove from clips. 4. Pull off the rubber sump connecting pipe and the blockage sensing pipe.
42 classic HE - Installation & Servicing FAUL T FINDING FA UL T FINDING F A UL T FINDING F A UL T FINDING Check all connections to PCB. If no fault found, replace PCB Reset the overheat 'stat. Set control 'stat to maximum. Allow the boiler to reach temperature - if the overheat 'stat trips again, measure flow temperature.
classic HE - Installation & Servicing 43 SHORT LIST OF P ARTS Key No. G C Part No. Description Q t y . Product No. 9 E83-619 Si gh t glass Assembly Kit 1 171 414 1 2 E72-529 Main Burner Kit HE9, H.
44 classic HE - Installation & Servicing SHORT LIST OF P ARTS 78 SHORT P ARTS LIST 12 30 35 19 9 24 17 18 23 FUSE 37 39 26 27 15 14 13 13 A 45 59 cla7850 201850-6.
classic HE - Installation & Servicing 45 INST ALLER NOTIFICA TION GUIDELINES IT IS A REQUIREMENT OF CORGI MEMBERSHIP T O REGISTER EVER Y GAS APPLIANCE In addition a change to Building Regulations (England and W ales) requires the installer to notify when installing a heating appliance, as from 1st April 2005.
CONTROLS T o comply with the Building Regulations, each section must have a tick in one or other of the boxes TIME & TEMPERA TURE CONTROL T O HEA TING ROOM T/ST A T & PROGRAMMER/TIMER PROGRAMM.
SERVICE INTERVAL RECORD It is recommended that your heating system is serviced regularly and that you complete the appropriate Service Interval Record Below .
Ideal Boilers , P .O. Box 103, National A ve, Kingston upon Hull, HU5 4JN. T elephone: 01482 492 251 Fax: 01482 448 858. Registration No. London 322 137. T echnical T raining Ideal Stelrad Group pursues a policy of continuing improvement in the design and performance of its products.
users guide classic Y our I de al users g u i d e See reverse for classic installation & servicing instructions When replacing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require.
classic HE - Users 2 INTRODUCTION The classic HE is a wall mounted, room sealed, high efficiency condensing boiler featuring full sequence automatic spark ignition and fan assisted combustion.
classic HE - Users 3 All CORGI registered installers carry a CORGI ID card, and have a registration number . Both should be recorded in the Benchmark Commissioning Checklist.
Ideal Boilers , P .O. Box 103, National Ave, Kingston Upon Hull, HU5 4JN. T el. 01482 492251 Fax. 01482 448858. Registration No. London 322 137. Ideal Stelrad Group pursues a policy of continuing improvement in the design and performance of its products.
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If you have not bought IDEAL INDUSTRIES HE9 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data IDEAL INDUSTRIES HE9 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, IDEAL INDUSTRIES HE9 you will learn all the available features of the product, as well as information on its operation. The information that you get IDEAL INDUSTRIES HE9 will certainly help you make a decision on the purchase.
If you already are a holder of IDEAL INDUSTRIES HE9, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime IDEAL INDUSTRIES HE9.
However, one of the most important roles played by the user manual is to help in solving problems with IDEAL INDUSTRIES HE9. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device IDEAL INDUSTRIES HE9 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
