Instruction/ maintenance manual of the product Z XR7 Hustler Turf
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••••••• Hustler Turf Equipment ••••• P .O. Box 7000 ••• Hesston, Kansas • 67062-2097 Hustler Z XR7 Parts Manual.
IMP O R T AN T : Th i s en g in e i s n ot e qu i pp ed w i th a spar k a r r e s te r m u ffl e r . It i s a vi o la ti o n o f Cal i f orni a Publ i c Resou rce C o de S ec ti o n 4442 to us e o r op erate th i s eng i ne o n any fo res t -c o v ered , b rus h-co vered , o r grass - co vere d unimp r o ved l and .
106567 4/0 7 c-1 T able of Content s Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly .
c-2 106567 4/07 Chapter 10 Maintenance & Adjustment Safe ty . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 Safe Maintenance & Adjustme nt Practices . . . . . . . . . . . . . . . . . . 10-4 Maintenance . . . . . . . . . . . . . . . . . .
106567 4/ 07 1-1 Chapter 1 General Information This Manual covers Hustler XR7 Z models 927723, 927731, 927749, 927756, 927772, 927798, 927806, 927814 with serial num bers prior to 07020000 . Frequently Ordered Parts Service Literature Note: When ordering p arts, you must us e the part number as shown for ea ch part, not the index number .
1-2 106567 4/07 your Hustler dealer for cur re nt information and part s. Hardware Description Codes & Abbreviations The following codes are used throu gho ut this part s manual.
106567 4/ 07 2-1 Chapter 2 Content s Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly .
2-2 106567 4/07 Rivet Nut Installation NOTES: 1. Seat support 547950 includes rivet nut s. INDEX NO. SERVICE PA R T N O . MFG . P AR T NO. QTY . DESCRIPTION 1 548032 107701 1 TRACTOR FRAME (54") .
106567 4/ 07 2-3 Footrest Assembly NOTES: 1. Do not tighten, It em 2 (348276 Floor) must be able to pivot on these bolts. INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 359547 359547 2 STEP TREAD 2 395533 395533 1 FLOOR 3 305615 305615 2 PLA TFORM STEP TREAD 4 086660 086660 2 NT .
2-4 106567 4/07.
106567 4/ 07 3-1 Chapter 3 Content s Hydraulic System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2.
3-2 106567 4/07 Hydraulic System Installation 8 22 FRONT 16 1 31 2 3 4 17 18 5 6 7 20 19 17 21 10 11 23 12 24 25 26 9 29 11 10 18 20 14 30 15 17 11 13 27 24 12 28.
106567 4/ 07 3-3 Hydraulic System Installation NOTES: 1. Add 3.5 oz. Lubrizol ® (027912) when hydraulic oil is changed (see Owner ’s Manual). 2. Hydraulic system capacity is 5 US quart s. Fill reservoir to within 1" of top of Item 3 (032771 S trainer) ITEM NO.
3-4 106567 4/07 HYDRAULIC SYSTEM CHARGING PROCEDURE 1. Set handles in the neutral position. 2. S t art engine at idle. 3. Let run for a minimum of 30 seconds. 4. S troke handles to forward position. 5. If motors do not turn in 15 seco nds return handles to neutral and repeat step 3 and 4 (one time).
106567 4/ 07 4-1 Chapter 4 Content s Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Steering and Park Brake Assembly .
4-2 106567 4/07 Battery Installation 1 TRACTOR FRAME 11 12 9 9 10 8 4 1 3 1 6 5 8 5 7 2 11.
1065674/07 4-3 Battery Installation NOTES: 1. When performing servic e on mower , disconnect battery ground cable and do not reconnect to battery until engi ne is ready to be started. See Owners Manual. INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 024927 024927 2 NT .
4-4 106567 4/07 Deck Lift Assembly 1 TRACTOR FRAME 1 1 1 4 1 3 2 5 5 5 5 5 4 4 5 6 8 8 4 4 4 4 14 13 9 7 10 10 4 10 11 12 8 10 6 9 9.
1065674/07 4-5 Deck Lift Assembly NOTES: 1. Apply grease to zer ks (see owner ’s manual). 2. V erify pin diameter pr ior to ordering replacement part. For mowers wi th 3/8" diameter pins, order 348284; fo r mowers with 1/2" pins, order 600437.
4-6 106567 4/07 S teering and Park Brake Assembly TRACTOR FRAME 1 2 3 15 27 10 3 28 3 40 29 30 7 7 6 30 36 36 37 28 34 3 29 33 32 31 39 26 35 3 41 2 3 4 5 7 6 8 9 14 7 6 16 15 3 3 17 18 7 22 23 6 4 24.
1065674/07 4-7 S teering and Park Brake Assembly ITEM NO. SERVIC E PART NO. MFG. PART NO. QTY DESCRIPTION 1 781260 N/A 2 STEERING BAR GRIP 2 348755 348755 2 STEERING BAR 3 767954 767954 48 FW .406 X .812 X .060 SAE HD ZN 4 036244 036244 10 CS .375-16 X 1.
4-8 106567 4/07 NOTES: 1. T orque to 350-375 f t.-lbs. Included with wheel motor . 2. T orque brake assembly mo unting bolt s to 100 ft.-lbs. 3. 781 1 12 used on left wheel. 4. 781351 used on right wheel. 5. Includes Item 1 (7 81260 S teering Bar Grip).
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4-10 106567 4/07 Pump Belt and Pulleys Installation 3 2 TRACTOR FRAME 1 2 2 1 6 6 7 9 6 4 14 16 17 15 18 19 20 12 10 21 22 2 5 13 8 7 3 10 10 8 11 10 9 23 24 25 26 5 13.
1065674/07 4-11 Pump Belt and Pulleys Installation NOTES: 1. T orque to 45-48 f t-lbs. 2. T orque to 12-15 f t-lbs. 3. Apply grease at ze rk (see owner ’ s manual).
4-12 106567 4/07.
106657 4/ 07 5-1 Chapter 5 Content s Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Honda Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Kohler Engine Installation .
5-2 106567 4/07 Kawasaki Engine Installation PURPLE TO ENG IN E SENSOR TO BULLET TERMINALS TO SP ADE TERMINAL Y ELLOW 2 2 RED/BLK 2 2 TRACTOR FRAME POSITIVE BA TTERY CABLE 2 1 6 2 7 5 18 24 11 16 17 2.
106567 4/ 07 5-3 Kawasaki Engine Installation ITEM NO. SERVICE P ART NO. MFG . P ART NO. QTY DESCRIPTION 1 777656 777656 1 KAW ASAKI 23 HP ENGINE 782318 782318 1 KAWASAKI 25 HP ENGINE (FH721V , 3600 RMP) 2 058776 058776 4 NT .312-18 HXZY NL 3 768523 768523 22 FW .
5-4 106567 4/07 NOTES: 1. Includes mounting hardware. 2. Part of Item 8 (7993 12 Wire Harness Adapter). 3. Engine oil capacity; 2 US quart s (w/filter). 4. Engine RPM to be set at 3600± 50. 5. 23 HP engine used in 927723 and 927731 only . 6. 25 HP engine used in 927772 and 927798 only .
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5-6 106567 4/07 Honda Engine Installation 3 1 BRN ORG RED/BLK PUR POSITIVE BA TTERY CABLE GRA/PUR 3 3 3 2 7 30 3 10 13 11 12 29 18 1 13 16 21 22 16 24 32 3 2 14 3 25 7 20 3 3 5 15 NEGA TIVE BA TTERY C.
106567 4/ 07 5-7 Honda Engine Installation NOTES: 1. Includes mounting hardware. 2. Part of Item 4 (799320 T r actor Common Wire Harness). 3. Part of 8 (799304 Wi re Harness Adapter). 4. Engine oil capacity; 2.3 US quart s (with filter). 5. Engine RPM to be set at 3600± 50.
5-8 106567 4/07 7. Includes one (1) of Item 14 (057661 Hose Clamp). 8. Supplied with engine. 9. When installing lower hose clamp on air cleaner hose, in stall as low as possible (against carburetor inlet). 10. This connecto r used for optional hydr aulic oil cooler fan.
106567 4/ 07 5-9 This p age intentionally lef t blank..
5-10 106567 4/07 Kohler Engine Installation 1 POSITIVE BA TTERY CABLE RED/BLK 2 PUR (P/O ENGINE) 6 6 27 1 7 6 4 BLK 2 2 3 4 5 TRACTOR FRAME 8 8 8 9 10 11 12 4 13 4 4 14 12 15 3 4 4 16 17 6 18 19 4 14 .
106567 4/07 5-11 Kohler Engine Installation NOTES: 1. Includes mounting hardware. 2. Part of Item 2 (7993 20 Common Wire Harness). 3. Engine oil capacity; 1. 9 US quarts (w/filter). 4. Engine RPM to be set at 3600± 50. 5. Used on 927806, and 927814 only .
5-12 106567 4/07 Fuel System Installation 1 1 1 2 3 4 4 4 4 5 6 7 1 6 7 1 6 7 8 8 9 10 9 9 1 6 11 11 12 13 14 14 13 15 17.
106567 4/07 5-13 Fuel System Installation NOTES: 1. T orque to 20 f t.-lbs. 2. Supplied with new fuel tank. 3. Fuel tank service p art not shown: ITEM NO.
5-14 106567 4/07 Instrument Panel Assembly RIGHT SIDE FUEL T ANK 1 10a FUSE SIZE AND LOCA TION 15a 1 2 4 6 9 11 7 8 7 5 12 13 14 3 4 13 12 15a 3 10.
106567 4/07 5-15 Instrument Panel Assembly NOTES: 1. Part of 799320 (C ommon Wire Harness) ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 776476 776476 1 PT O SWITCH 2 785808 785808 1 IGNIT.
5-16 106567 4/07 Electrical Schematic (799320) 13.
106567 4/ 07 6-1 Chapter 6 Content s Front Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Front Wheel Breakdown—747782. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Optional Semi-Pneumatic Tire/Wheel—78953 7 .
6-2 106567 4/07 Front Wheel Assembly TRACTOR FRAME 1 1 2 3 3 3 3 9 11 10 5 4 6 7 9 9 11 8 1 2 4 5 4 6 7 8 1 2 4 9 3 3.
1065674/07 6-3 Front Wheel Assembly NOTES: 1. Apply grease to zerks. 2. T orque to 100 f t.-lbs. 3. Assemble with extended inner race toward item 5 (387035 S pacer , 1.07 x 1.312 x 2.793). INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 705954 705954 2 CS .
6-4 106567 4/07 Front Wheel Breakdown—747782 NOTES: 1. Inflate tire to 8-10 p si. ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 039677 N/A 2 WHEEL BEARING 2 747741 N/A 1 13 X 6.
1065674/07 6-5 Optional Semi-Pneumatic T ire/Wheel—789537 NOTES: ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 039677 N/A 2 WHEEL BEARING 2 789537 N/A 1 T IRE/WHEEL ASSEMBLY 3 01551 1 N/.
6-6 106567 4/07 Drive Wheel Assembly Installation NOTES: 1. T orque to 65-75 f t. lbs. 2. Inflate tire to 8-10 p si. INDEX NO. SERVICE PART NO. PART NO. QTY DESCRIPTION 1 784058 784058 2 WHEEL & TIRE ASSY FOR 66" (QTY PER TRACTOR) 2 781245 N/A TIRE, 12 X 12 X 24 FOR 66" 3 784066 N/A WHEEL ASSEMBLY 12 X 8.
1065674/07 6-7 Anti-Rollover Wheel Assembly NOTES: 1. Do not torque, wh eel must turn freely . INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 068239 068239 2 CS .500-13 X 4.500 HX G5 ZN 2 031997 031997 2 ANTI-SCALP WHEEL 3 767962 767962 4 FW .
6-8 106567 4/07.
106567 4/ 07 7-1 Chapter 7 Content s 66" Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 66" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 60" Side Discharge Deck Assemb ly .
7-2 106567 4/07 66" Deck Assembly 1 9 7 10 5 4 10 11 7 7 9 11 7 7 9 10 1 4 14 14 13 15 2 3 4 5 6 4 12 12 12 16 5 12 8 8 8 8 8 7 9 9 9 10 10 11 11 11 16 16 4 4 7 17 8 18 } 19 20 Optional Anti-Scal.
106567 4/ 07 7-3 66" Deck Assembly NOTES: 1. Do not torque, Item 2 (349324 Discharge Chut e) must pivot freely . 2. Includes 6 each of items 7 through 10. 3. Service part deck includes decals (see ’’66" Deck Decals” in on page - 4 for listing of decals).
7-4 106567 4/07 66" Deck Pulley Assembly 1 4 2 17 17 17 19 22 23 21 24 26 25 27 29 30 20 1 6 7 3 4 12 13 14 17 9 10 8 11 15 18 5 4 4 28 30 2 BEL T GUIDE INDEXING 16 16 4.
106567 4/ 07 7-5 66" Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 67-75 f t. lbs. 3. Apply grease to ze rk (see owner ’ s manual). 4. See ’’Deck Belt Routing and T ens ioning” in on page -4 for belt tensioning. 5.
7-6 106567 4/07 60" Side Discharge Deck Assembly 3 4 4 9 10 10 16 7 1 7 7 11 9 9 10 8 7 9 11 11 7 4 5 2 4 6 5 16 15 12 12 18 12 12 1 3 4 4 8 9 10 7 8 9 11 13 4 4 5 14 14 14 4 4 14 4 5 8 10 8 11 8.
106567 4/ 07 7-7 60" Side Discharge Deck Assembly NOTES: 1. Do not torque, Item 2 (798694 Discharge Chut e) must pivot freely . 2. Includes items 7, 8, 9, and 10. 3. Service part deck includes decals (see ’’60" Deck Decals” in on page - 5 for listing of decals).
7-8 106567 4/07 60" Deck Pulley Assembly 1 2 4 BEL T GUIDE INDEXING 60" DECK 13 12 19 21 22 18 25 26 27 28 29 10 9 1 6 2 4 17 14 11 3 5 7 4 4 15 15 16 17 17 17 20 23 24 28 30 4 8 16.
106567 4/ 07 7-9 60" Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 65-75 ft. lbs. 3. Apply grease to ze rk (see owner ’ s manual). 4. See ’’Deck Belt Routing and T ens ioning” in on page -4 for belt tensioning. 5. See ’’S pindle Assembly–796235” in on page -14 for breakdown.
7-10 106567 4/07 54" Deck Assembly 1 9 10 13 13 4 5 11 12 11 11 10 10 9 9 12 13 5 7 11 10 9 13 1 14 15 2 3 4 8 8 8 17 18 12 4 12 4 5 14 4 3 4 5 17 12 4 4 4 16 16 11 10 13 9 9 10 8 11 18 6 4 5 19 .
106567 4/07 7-11 54" Deck Assembly NOTES: 1. Do not torque, Item 2 (798694 Discharge Chut e) must pivot freely . 2. Includes items 9, 10, 1 1, and 13. 3. Secure Item 1 1 (053199 Jam Nut) to bolt with a dr op of Loctite® (271 Red). T ighten Item 1 1 to shank of Item 9 (781708 Cs .
7-12 106567 4/07 54" Deck Pulley Assembly BEL T GUIDE POSITIONING 1 4 31 31 31 18 21 20 16 22 23 24 25 30 25 28 26 31 5 17 19 1 2 4 5 8 7 6 10 9 3 11 14 13 15 2 2 12 27 54" DECK ASSY 4 4 25 .
106567 4/07 7-13 54" Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 65-75 ft. lbs. 3. Apply grease to zerk. 4. See ’’Deck Belt Routing and T ens ioning” in on page -4 for belt tensioning. 5. See ’’S pindle Assembly–796235” in on page -14 for breakdown.
7-14 106567 4/07 Spindle Assembly–796235 NOTES: 1. Install upper b earing with extended inner race up. 2. Install lower bearing with extended inner race down.
106567 4/ 07 8-1 Chapter 8 Content s Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Deck Belt Routing and Tensioni ng . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Seat Installation . . .
8-2 106567 4/07 Deck Installation TRACTOR ASSEMBL Y DECK ASSEMBL Y 1 2 3 4 5 5.
106567 4/ 07 8-3 Deck Installation NOTES: 1. 66" Deck inst allation is shown, 54" and 60" Deck installations are similar . ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 055749 055749 4 CS .437-14 X 1.750 HX G5 ZN 2 061 101 061 101 2 NT .
8-4 106567 4/07 Deck Belt Routing and T ensioning DECK ASSEMBL Y 1.
106567 4/ 07 8-5 NOTES: 1. S pring length after tensioning belt. Measure spring from out side of hook to outside of hook. 2. Route belt as shown..
8-6 106567 4/07 Seat Installation 1 1 10 12 15 1 2 5 5 6 14 16 4 3 17 3 8 5 5 7 8 9 13 4 11.
106567 4/ 07 8-7 Seat Installation NOTES: 1. Must pivot freely . 2. Service part s available for Michigan S tandard seat; INDEX NO. SERVICES PART NO. MFG. PART NO. QTY DESCRIPTION 1 793661 793661 1 MICHIGAN SEAT 2 350041 350041 1 SEA T P AN 3 000331 000331 3 BLACK CABLE TIE 4 086660 086660 3 NT .
8-8 106567 4/07.
106567 4/ 07 9-1 Chapter 9 Content s Tractor Decals–US Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Tractor Decals–CE Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 66" Deck Decals .
9-2 106567 4/07 T ractor Decals TOP OF S E AT PA N BOTTOM OF S E AT PA N 1 2 6 9 10 13 12 11 3 4 14 5 15 7 A A 8 17.
106567 4/ 07 9-3 T ractor Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . PA R T N O . QTY . DESCRIPTION 1 781427 781427 1 DECK HEIGHT INDICA TOR DECAL 2 779280 779280 1 HOT & HYDRAULIC OIL DEC.
9-4 106567 4/07 66" Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . PA R T N O . QTY . DESCRIPTION 1 799189 799189 1 66" SIDE DISCHARGE DECK ID DECAL 2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 "MADE IN U.
106567 4/ 07 9-5 60" Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 786277 786277 1 60" SIDE DISCHARGE DECK ID DECAL 2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 "MADE IN U.
9-6 106567 4/07 54" Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . PA R T N O . QTY . DESCRIPTION 1 799171 799171 1 54" SIDE DISCHARGE DECK ID DECAL 2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 "MADE IN U.
106567 4/07 10-1 Chapter 10 Content s Maintenance & Adjustment Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Safe Maintenance & Adjustment Practices . . . . . . . . . . . . . . . . . . . . . . . 10-2 Maintenance . . . .
10-2 1065674/07.
10-3 106567 4/07 Maintenance & Adjustment Safety This safety alert symbol is used to call attentio n to a message intended to provide a reasonable degree of PERSONAL SAFETY for op era tors and other persons during th e normal operation and servicing of this equipment.
10-4 106567 4/07 Safe Maintenance & Adjustment Practices ▲ This product is capable of amputating hands and f eet and throwing objects. Always follow all safety instructions to avoid serious injury or death. ▲ Unless specifically required, DO NOT have engine running wh en servicing or making adjustments to tractor .
10-5 106567 4/07 off and remove ignit ion switch k ey for maxim um safety . Repairs or ma intena nce requiring engine power should be perfo rm e d by trained pers on ne l on ly . ▲ Use a stick or similar instrument to clean under th e mo we r ma kin g sur e that no part of the body , especially arms and hands are under mower .
10-6 106567 4/07 Safety and Instruction Decals ▲ S pecific safety warning decals ar e located on the equipment near the immediate areas of potential hazards. These decals should not be removed or obliter ated. Replace them if they become non- readable.
10-7 106567 4/07 Do not remove or modify stabilizer wheels or rear engine guard or injur y can result. Keep engine and pump compart-ment(s) clean (especially in exhaust area) to prevent fire and pr ovide maximum engine and hydraulic cooling. Hydraulic fluid escaping under pressure can penetrate skin .
10-8 106567 4/07 Maintenance FIG . 1 1a 3 2b 8 1b 11 11 10 6 6 12 7 2a 12 9 4 1a. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1b. Engine Oil Fill & Dipstick (Kohler) 2a. Fuel Filter (Honda & Kawasaki) 2b. Fuel Filter (Kohler) 3. Engine Air Cleaner 4.
10-9 106567 4/07 FIG . 2 2 4 4 1 3 2 4 1. D eck Pusher Arm Zerks (2) 2. Deck Belt 3. Spindle Housing Zerk (3) 4. Blades Maintenance Locator Chart 60" XR7 deck 54" & 66" XR7 deck 1 3.
10-10 106567 4/07 NOTES: 1. Initial oil change is after 5 hours of operation. Thereafter , change oil after ever y 40 hours operation. Change more of ten under dusty or dirty conditions and during hot weather pe riods. 2. T orque initially and after first 2 hours of operation.
10-11 106567 4/07 INTRODUCTION Regular maintenance is the best pr even tion for costly downtime or expensive, premature rep a ir . The following p age s contain suggested maintenance in fo rmation and schedules which the operator should follow on a routine basis.
10-12 106567 4/07 Ti r e s It is important for level mowing that th e tires have the same amount of air pressure. The recommended pressures are: Drive wheels ........... ... ... ... ....... 8-12 psi (55-69 KPa) Gauge wheels ..... .................... 8-12 psi (55-69 KPa) Solid fill tires are not recommended for Hustler turf equipment.
10-13 106567 4/07 Electrical system The electrical system is a 12-volt, negative ground. Recommended battery size is a garden tractor BCI group U1R with 225 or better cranking AMP rating. A maintenance-free batter y is recommended. Other- wise, follow battery manufactur er ’s main tenanc e, safety , storing and charging spec ifica tio ns .
10-14 106567 4/07 W ARNING: Incorrect battery cable routing could cause da mage to the tractor and battery cables. This can cause sparks which can cause a battery ga s explosion which will result in personal injury . Always disconnect the ne gative (black) battery cable before disconnecting the positive (red) cable.
10-15 106567 4/07 Check oil level in hy draulic system after every 50 hours of operation or weekly , whichever occurs first. Check more often if system appe ars to be leaking or otherwise malfunction i ng. Fluid level should be 1” from top of reservoir .
10-16 106567 4/07 Fuel system DANGER: Observe usual fuel handling pr ecautions: Do not smoke while refueling. Do not fill tank with engine ru nning or while engine is hot. Clean up any gasoline spills. Allow engine to cool before st oring machine inside a building.
10-17 106567 4/07 Use regular unleaded gasoline with an octane rating of 87 or higher . The fuel filter (FIG . 8) is installed in the fuel line between fuel tanks and engine fuel pump . Replace filter annually or af ter every 500 hours of operation, whichev er occurs first.
10-18 106567 4/07 The oil drain and oil filter are locate d at the rear of the engine FIG . 10. Engine air filter Perform engine air filte r maintenance per the scheduled mainten an ce chart.
10-19 106567 4/07 Air cleaner servicing is an inexpensive mainten anc e check that can prevent costly non-warr antable premature engine damage. Overservi cing Overservicing occurs when an air filter element is remove d for cleaning or replacement before it is necessary .
10-20 106567 4/07 Recommended service procedure 1. Release clamps and r emove element. Clean the canister with a damp cloth. 2. Before installing a new elemen t, ins pect it by placing a br igh t lig ht insid e an d rotate the elem en t slow ly , looking for any holes or tears in the paper .
10-21 106567 4/07 W ARNING: If the pump belt fails, loss of control will occur especially w hen operating on a slope. If you lose steering control while ope rating the machine, place the steering control lev ers in the p ark brake position immediate ly .
10-22 106567 4/07 Mower blade maintenance Check the mower blades daily , they are the key to po wer efficiency and well groomed turf. Keep them sharp, a dull blade will tear rather than cut the grass, leaving a brown ragged top on the grass within a few hours.
10-23 106567 4/07 FIG . 17 FIG . 18 FIG . 16 Resharpening pat- tern Do not sharpen to original pattern (below). It is easier to get a straight cutting edge following the resharpening pattern shown above.
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10-25 106567 4/07 Adjustment Introduction Y our Hustler Z was adjusted before it lef t the factor y and was checked during predeliver y setup. However , after st art-up and cont inued use, a certain amount of break- in wear will cause some adjustments to change.
10-26 106567 4/07 If the tractor creep s in the neutral position the control linkage may be ad justed as follows: 1. Raise and block the tractor up so the dr ive wheels are of f of the floor . W ARNING: Never work under the machine or att achment unless it is safely supported with jack stands.
10-27 106567 4/07 pump arms are stopping th e forward motion of the c ontrol arms, loosen the jam nut on the adjust able stop of the corresponding side and tu rn the stop (set screw) inward to stop the control levers slightly before the pump bottom s out.
10-28 106567 4/07 Park brake adjustment Occasionally check the park brakes and adjustment using the following method: 1. Position the control levers in the ne utral position. Disen gage the deck clutch . W ARNING: Never work under the machine or att achment unless it is safely supported with jack stands.
10-29 106567 4/07 8. Rotate the tire and at the same time rotate the turnbuckle to sh or te n th e len gt h of th e brake linkage to incre a se the br ak e pr es sure. When you feel th e br ak e begin to engage, stop adjusting th e turnbuckle. Re-tighten the jam nuts on the turnbu ckle.
10-30 106567 4/07 Engine RPM setting The Hustler Z is designed so that the engine will ru n at 3600 rpm static pump load only . At this speed the hydraulic pum ps are runn ing at th eir max imu m rate d spe ed . Deck leveling and height adjustment The mower deck has three area s that may need to be checked and adjusted periodically .
10-31 106567 4/07 4. Set cutting height at 3-1/2" in the height indicator by placing th e he igh t ad jus t ing s to p in the 3-1/2" hole , and tur nin g the he ig ht st op so that the pin side is against the stop handle FIG . 32 5. Clamp the height adjusting st op against the stop handle FIG .
10-32 106567 4/07 7. Loosen the two nut s on the front of height indicator so that the foot pedal is free FIG . 36. 8. S tart the leveling process on the left front of the tractor . 9. Set the amount of threads protrudin g on the deck lift rod from the lift block at approximately 1" FIG .
106567 4/07 i-1 Numerical Index Part Page No. No. Part Page No. No. Part Page No. No. Index Part Numbers 000323 5 - 1 3 000331 5 - 1 3 , 8-7 000430 5 - 1 5 005116 4 - 7 , 7-7 , 7-11 008193 4 - 1 1 012.
Part Page No. No. Part Page No. No. Part Page No. No. i-2 106567 4/07 600893 7 - 1 4 600899 9 - 3 600961 2 - 2 704163 4 - 7 704643 4 - 5 , 8-3 704742 3 - 3 704932 5 - 1 5 705137 5 - 1 1 705178 4 - 7 7.
106567 4/07 i-3 Part Page No. No. Part Page No. No. Part Page No. No. 787366 4 - 1 1 787689 5 - 7 787713 5 - 7 , 5-11 788018 5 - 1 1 788026 5 - 1 1 788166 7 - 3 , 7-7 , 7-11 788216 5 - 1 1 788943 5 - .
Part Page No. No. Part Page No. No. Part Page No. No. i-4 106567 4/07.
An important point after buying a device Hustler Turf Z XR7 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hustler Turf Z XR7 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hustler Turf Z XR7 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hustler Turf Z XR7 you will learn all the available features of the product, as well as information on its operation. The information that you get Hustler Turf Z XR7 will certainly help you make a decision on the purchase.
If you already are a holder of Hustler Turf Z XR7, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hustler Turf Z XR7.
However, one of the most important roles played by the user manual is to help in solving problems with Hustler Turf Z XR7. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hustler Turf Z XR7 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
