Instruction/ maintenance manual of the product AM-50BAE Hoshizaki
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AM SERVICE TRAINING Featuring the AM - 50BAE , AM - 100BAE, AM - 150BAF 80047 www.hoshizaki america .com 5 - 20 - 04 AM - 50BAE AM - 100BAE AM - 150BAF.
- 2 - 20mm All AM models have similar sequence of op eration. This manual is designed as a generic AM Training manual. The Hoshizaki AM series ice machine uses a horizontal evaporator design which forms a unique cube shape.
- 3 - WATER INLET CONNECTIONS A standard 120 - volt power cord provides the electrical connection. The unit is designed to operate on a separate 15 - amp circuit. Inlet Water Line Connection • 1 st production units had a 3/4" BSP connection directly to the inlet water valve.
- 4 - In the case of an AM - 50 if a drain is not located in an area that will allow for the proper fall, there is an optional condensate pump available that can be installed directly int o the unit. After removing the louvered rear panel the pump location is defined by the two metal tabs.
- 5 - The horizontal evaporator and water distribution system are unique to the Hoshizaki AM and IM series. The AM and the IM series are similar in the fact that they both make ice on a horizontal evaporator . The AM evaporator design however is different , a s shown in the center picture.
- 6 - Th e AM series uses a combination thermistor and control board to control the sequence of oper ation. When the toggle switch is placed in the “ON” position and the bin control calls for ice, the unit will begin in the initial harvest cycle.
- 7 - Throughout the freez e cycle, which normally last 1 4 ~ 3 3 minutes, depending on model and operating conditions, the unit will continue to circulate the water from the reservoir to the horizontal evaporator, through th e spray tubes. When the temperature of the evaporator has reached approximately 2 6.
- 8 - The AM series use s a thermostatic bin control located on the right rear side of the ice storage compartment. This control will open when ice touches the sensing bulb and the unit will shut down This control includes a small heater to eliminate the control opening due to low ambient temperatures in the bin.
- 9 - AM - 50BAE: The control switch is marked “ICE - OFF - WASH” and is located on the lower right front of the unit . AM - 100 & AM - 150: The control switch is located on the control box which is located behind the front panel on the left hand side of the unit .
- 10 - CONTROL BOARD : A solid state board controls the A M operation. The control board is factory adjusted to produce consistent ice in all ambient conditions. “NO SEASONAL ADJUSTMENTS ARE REQUIRED” There are no adjustments ne eded , however there are two variable resistors on the control board.
- 11 - Preventative maintenance for the AM is simple. Follow these steps to allow the unit to operate efficiently. 1. Clean the condenser once a year using a brush or vacuum. 2. Check and clean the inlet water valve screen as needed to assure proper water flow.
- 12 - Cleaning tips: • A detailed cleaning label is located on the back of the icemaker door of the AM - 50BAE or on the back of the bin baffle of the AM - 100 & AM - 150 . More detailed instructions are included in the customers Instruction Manual or in the product Service Manual.
- 13 - Disconnect the suction tube that connects the pump motor to the sump tank . The AM - 50BAE has a locking tabs that can be released by compressing both plastic tabs to unlock the joint in the direction of the black arrows and pulling the pipe clear to drain the Tank .
- 14 - AM - 50BAE: Lift off the ice chute from the front frame pipe and then from the rear frame pipe clean and sanitize the ice chute The AM - 100 & AM - 150: ice chute is incorporated into the wat er plate and will be removed as one assembly in the next step.
- 15 - Refit the caps on the cleaning outlets to seal them off. AM - 50: Slide in the spray assembly along t he rails on the right and left brackets. Refit the discharge tube securely on the spray outlet. Note: A loose fitting may cause a water leak and improper water spray during freeze.
- 16 - AM - 50: Position and lock the ice chute on to the front and rear frame pipes by pushing the chute down until it clicks AM - 100 & AM - 150: Place the rear of the water tank on the water tank rest at the back of the storage bin. Use the thumbscrews to secure the front of the water tank to the mechanism base.
- 17 - AM - 50BAE: Refit the suction tube on to the water tank inlet by pushing the joint to lock it securely in the arrow directions. The AM - 100 & AM - 150 uses a simple push on suction hose. Not e: A loose fitting may cause a water leak. Hook each separator on the rail and pull it hard toward you until it locks in place with a click.
- 18 - AM - 50BAE.
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- 21 - AM - 50BAE Electrical Specifications: The unit is 115 volt/ 60 hz. /1ph. The AM - Series should be connected to a separate 15Amp circuit..
- 22 - Electrical Specifications: The unit is 115 volt/ 60 hz . / 1ph. The AM - Series should be connected to a separate 15Amp circuit. AM - 100 BAE.
- 23 - Electrical Specifications: The unit is 115 volt/ 60 hz./1ph. The AM - Series should be connected to a separate 15Amp circuit. AM - 1 50 BA F.
- 24 - AM - 50BAE & AM - 100BAE Low side process tube High side process tube Note: All Hoshizaki ice machines are critically charged. Since the AM - series have small refrigeration circuits and the AM - 100 and AM - 150 use cap tube systems this is especially true.
- 25 - WATER AND REFR IGERATION CIRCUIT AM - 150BAF Note: All Hoshizaki ice machines are critically charged. Since the AM - series have small r efrigeration circuits this is especially true. The AM - series does not come from the factory with any type of refrigeration system access.
- 26 - Freeze time = T hermistor reads 26.6º F ( - 3ºC) then completes 8 minute Freeze cycle comple tion timer . Harvest time = Thermistor reads 44.6ºF (+7ºF) then completes 50 second defrost completion timer.
- 27 - SERVICE DIAGNOSIS.
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- 30 - AM SERIES REVIEW QUI Z C hoose the best answer for each question below. 1. The AM control board is located in the rear or the unit. True False 2. The AM unit use s a thermostatic bin control. True False 3. The bin control switch must OPEN or CLOSE to shut the unit down? 4.
- 31 - ( NOTES ) Quiz answers: 1.False, 2. True, 3. Open , 4. R - 404a , 5. True, 6. True, 7. True, 8. False., 9. False.
An important point after buying a device Hoshizaki AM-50BAE (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hoshizaki AM-50BAE yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hoshizaki AM-50BAE - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hoshizaki AM-50BAE you will learn all the available features of the product, as well as information on its operation. The information that you get Hoshizaki AM-50BAE will certainly help you make a decision on the purchase.
If you already are a holder of Hoshizaki AM-50BAE, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hoshizaki AM-50BAE.
However, one of the most important roles played by the user manual is to help in solving problems with Hoshizaki AM-50BAE. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hoshizaki AM-50BAE along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center