Instruction/ maintenance manual of the product 800 Honeywell
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USER MANUAL Put Bar Code Here 66-2069-02 Hone ywell Model 700/800 Signal Pr ocessor and Vie wing Head APPLICATION The Honeywell Model 700ACSP and Model 700DCSP signal processors are single-channel, fail saf e, flame monitoring systems when used In conj unction with the S70 X/S80X viewing heads.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 2 1. All models include El ectronic self-check. 2. Flick er F requen cy filter settings av ailable f or IR sensor models.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 3 66-2069—02 APPR OV ALS S70X/S80X Viewing Heads (Connector series and Pipe fit series [PF]) CSA for CLASS I, DIV 2, GR OUPS A, B, C, D & T4A FM 7610/NEMA 4X and CLASS 1, DIV 2, GROUPS A, B, C , D & T4A* SIL 3 “Fit f or Use” IECEx CSA 10.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 4 Fig. 1. Model 700A CSP Si gnal Proce ssor Wiring. APPROVED AC IN GROUND TO VIEWING HEAD 24 V BACKUP BA TTER Y (OPTIONAL) 0-20 OR 4-20 MA FOR INDIC ATOR OR INSTRUMENT A TION 360 OHMS MAX + - + - CHASSIS, EARTH, OR SYSTEM GND M34280 + +26VDC GND .
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 5 66-2069—02 Fig. 2. Model 700DCSP Si gnal Proce ssor Wiring. + +26VDC GND .4 A 1A 1A .125 A LIM M34282 APPROVED 24 V BAC KU P BATTERY (OP.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 6 Viewing He ad Connector and Wiring Viewing heads are wired to the appropriate terminals located on bottom of the 700AC SP , 700DCSP , P531 or P532 signal processors. The terminals are listed functionally in T able 2.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 7 66-2069—02 Fig. 4. Model 700/800 Viewin g Head Cable Connections. Cable Preparation NO TE: This section will typica lly be used f or reference only . The S70X/S80X conn ector part s are very small and delicate and difficult to assemble.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 8 Fig. 6. ASSY786 Viewing Head Plug Assembl y with C330S. Pr otecting the Viewing Head Cab le (Connector Series) Note that when.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 9 66-2069—02 position has been decided. A continuous flow of air must be maintained in order to reduce the conducted he at and to keep the sight pipe and viewing head lens free of dir t and debris.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 10 V or tex coolers (M3204, M3208, M3210, M4025) - Used with air cooling canister . Contact your distributor or the f actor y for selection assistance. Cable restraints (800CR, 700CRL T) - Liquid tig ht S80X and S70X cable restraint v ersions.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 11 66-2069—02 Self-Chec king The self-check circuitr y guards against inter nal component f ailure. There are sev eral tasks that requi re intelligent interaction between the viewing heads and the signal processor .
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 12 INCREASE, DECREASE and ST ORE buttons (range of 00 to 29 ). • LO A D F A CTOR Y DEF A UL TS button: — Used to restore al.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 13 66-2069—02 is live . Adjustments will cause the Flame Rela y to de-energize immediately , ignor ing FFRT settings. T o access this setpoint, press and hold the ACCEPT RA TIO/ SET GAIN button f or 2 seconds until the current value is display ed.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 14 the com puted r atio , f or e xampl e, “A C” and “75. ” P ress ei ther the A CCEPT RA TIO or RESET ke ys. If ACCEPT RA TIO is pressed, the display responds with “- -”, the ratio is stored, and the A UT O SET LED is turned on.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 15 66-2069—02 using key sequence below at the front panel of the 700 as follows: 1. Press and hold BNR-OFF SEQ ST AR T/END button f or 2 seconds. 2. Press up arrow to change setting from P0 to P1.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 16 Fig. 7. T ypical Com munication Wiring and Recomm ended Addressing. NO TE: Refer to Fig. 8 f or conv er te r to RJ11 wiring details. Fig. 8. COMMOD Co mmunication Con ver ter Wiring.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 17 66-2069—02 T ROUB LESHOOTING Loc kout or F aulty VH Indication If the viewing head produces any pulses dur ing the last one third of th.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 18 Fig. 9. Mode ls S702 and S706 V iewing He ads. Fig. 10. Models S802 and S806 Viewing Heads.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 19 66-2069—02 Fig. 11. Model 700DCSP Signal Processor . APPROVED M34584 +26 PWR 5-1/2 (139) 2-29/32 (74) 3-1/4 (83) 1/4 (6) 35MM DIN RAIL .
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 20 Fig. 12. Model 700ACSP Signal Pr ocessor . APPROVED M34851 5-1/2 (139) 2-29/32 (74) MODEL 700A C 3-1/4 (83) 1/4 (6) 35MM DIN.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 21 66-2069—02 Fig. 13. Vie wing Head Mounting Example. Fig. 14. Vie wing Head Mounting Example. Mounting Examples Purge air should be provided via the purge air connection to reduce conducted heat and to keep the sight p ipe and viewing head lens free of dir t and debr is.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 22 Fig. 15. IR Viewin g Head Location Fig. 16. UV Viewing Head Lo cation DETECTOR IN GOOD SIGHTING POSITION (P ARALLEL SIGHTING.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 23 66-2069—02 Fig. 17. Opposed Fired Vie wing Head Sighting VIEWING HEAD BURNER NOZZLE NO.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 24 Fig. 18. Flo w Chart 1 - Setting Factory Defaults. IS THE P ANEL LOCKED? LOAD F ACTOR Y DEF AUL TS PRESS LO AD F ACT OR Y DE.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 25 66-2069—02 Fig. 19. Flow Chart 2 - A uto Setup Pa ge 1. IS THE P ANEL LOCKED? IS THE A UTO SET LIGHT LIT? IS THE FLAME ON LIGHT LIT? CO.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 26 Fig. 20. Flow Chart 3 - A uto Setup Pa ge 2. IS THE AUT O SETUP RA TIO ACCEPT ABLE? RA TIO < 72% CONTINUED NEXT P AGE DIS.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 27 66-2069—02 Fig. 21. Flow Chart 4: Auto Setup P age 3. IS THE AUT O SETUP RA TIO UNACCEPT ABLE? RA TIO > 80% DISPLA Y AL TERNA TES SH.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 28 Fig. 22. Flow Char t 5: Manual Flame On Setup. IS THE P ANEL LOCKED? RELA Y ON SET POINT PRESS RELA Y ON SET POINT FOR 2 SEC.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 29 66-2069—02 Fig. 23. Flow Chart 6: Manual Flame Off Setup. IS THE P ANEL LOCKED? IS THE A UTO SET LIGHT LIT? DISPLA Y SHOWS CURRENT RA T.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 30 Fig. 24. Flo w Chart 7: Flame Failure Response Ti me (FFRT) Setup. IS THE P ANEL LOCKED? FFRT 1/2 / 3 SEC OPTION PRESS, FFRT.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 31 66-2069—02 Fig. 25. Flow Chart 8: 0-20/ 4-20mA Analog Ou tput Setup. IS THE P ANEL LOCKED? 0-20 mA 4-20 mA OPTION PRESS, 0-20 / 4-20 mA.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 32 Fig. 26. Flo w Char t 9: Viewing Head Gain Setting. IS THE P ANEL LOCKED? DISPLA Y SHOWS CURRENT GAIN SETTING DISPLA Y SHOWS.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 33 66-2069—02 SAFETY MAN UAL: 700 SIGNAL PROCESSOR 700A CSP , 700DCSP Pr oduct Declaration FIT FOR USE IN A LO W DEMAND SAFETY APPLICATION.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 34 As an added sa f ety feature, t he coil of the Flame Relay is wired in series with a second pole of contacts on a Self Check Relay .
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 35 66-2069—02 700A C or 700DC Signal Proc essor Pr oof T est Procedure Equipment • P owered 700A C or 700DC correctly connected to a compatible vie wing head. • Multimeter able to tak e voltage and resistance measurements.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 36 SAFETY MAN UAL: S70X & 80X VIEWING HEAD S702, S706, S802, AND S806 Pr oduct Declaration FIT FOR USE IN A LO W DEMAND SAFETY APPLICATION.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 37 66-2069—02 Safety Function of the S702, S706, S802, and S806 The S702, S706, S802, and S806 viewing heads do not hav e a saf ety functi on.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 38 a. Increase the gain and store th e setting. Ensure the flamecount increased. b . Decrease the gain and store the settin g. Ensure the flamecount decreased. 5. Restore all original setti ngs as recorded in Setup and reconnect the signal proces sor to the saf ety system.
HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 39 66-2069—02.
HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD Automation and Co ntrol Solutions Honeywell Internationa l Inc. 1985 Douglas Drive North Golden Valley, MN 55422 customer.honeywell.com ® U .S. Registere d T rademark © 2014 Hone ywell International Inc.
An important point after buying a device Honeywell 800 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Honeywell 800 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Honeywell 800 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Honeywell 800 you will learn all the available features of the product, as well as information on its operation. The information that you get Honeywell 800 will certainly help you make a decision on the purchase.
If you already are a holder of Honeywell 800, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Honeywell 800.
However, one of the most important roles played by the user manual is to help in solving problems with Honeywell 800. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Honeywell 800 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center