Instruction/ maintenance manual of the product GPX 165 Honda Power Equipment
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0306 © 2006 SprayTECH. All rights reserved. Fo rm N o. 0 55 58 90 A Printed in the U. S. A. GP X 165 Gas P iston P ump Do not use this equipment before reading this manual! SprayTECH 1770 Fernbrook Lane Minneapolis, MN 55447 T echnical Assistance: 1-800-292-4637 Order Entry: 1-800-443-4500 Fax: 1-800-525-9501 www .
T able of Contents S afety Precautions .................................................................2 F rançais ..............................................................................18 E spañol ...........................................
3. Always use the nozzle tip guard. Do not spray without the nozzle tip guard in place. 4 . Only use a nozzle tip specified by the manufacturer . 5. Use caution when cleaning and changing nozzle tips.
General Description T his airless sprayer is a precision power tool used for spraying m any types of materials. Read and follow this instruction m anual carefully for proper operating instructions, m aintenance, and safety information. Operation This equipment produces a fluid stream at extremely high pressure.
4. Move the PRIME/SPRA Y valve to the PRIME position. 5. Move the engine ON/OFF switch to the ON position. 6. Start the engine: a. Open the fuel valve lever . b. Move the throttle lever away from the gas tank. c. Close the engine choke lever . d. Holding the frame with one hand, pull the starter rope rapidly and firmly .
Pressure Relief Procedure Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup. 1. Lock the gun by turning the gun trigger lock to the locked position.
Cleanup Special cleanup instructions for use with flammable solvents: • Always flush spray gun preferably outside and at least one hose length from spray pump. • If collecting flushed solvents in a one gallon metal c ontainer , place it into an empty five gallon container , then f lush solvents.
3 . Make certain that the service area is well ventilated in c ase solvents are used during cleaning. Always wear p rotective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.
Replacing the Potentiometer Electrostatic discharge (ESD) potential could cause damage to electronic pressure control. Use SprayTECH ESD wrist strap P/N 0507958 or equivalent when working on electronic pressure control. 1. Perform the Pressure Relief Procedure.
Replacing the T ransducer Electrostatic discharge (ESD) potential could cause damage to electronic pressure control. Use SprayTECH ESD wrist strap P/N 0507958 or equivalent when working on electronic pressure control. 1. Perform the Pressure Relief Procedure.
Replacing the Slider Assembly and Slider Housing 1. Start the engine (refer to the procedures in the Operation section of this manual). T urn the pressure control knob clockwise to its maximum pressure setting.
Replacing the Gears 1. Perform the Pressure Relief Procedure. 2. Using a Phillips screwdriver , remove the four front cover screws. Remove the front cover .. 3 . Using a 7/8” open-end wrench, loosen and remove the f luid hose from the fitting on the back of the fluid section.
8. Locate the clutch hub and armature assembly on the end of the engine shaft. Note the two set screws as well as the unused, threaded hole in the taper lock bushing at the center of the clutch hub. 9. Using an 1/8” hex wrench, remove the two set screws from the taper lock bushing 1 0.
5 . Line up the four holes around the outside of the clutch f ield with the four set screw holes in the gear housing. T he clutch field wires should be at approximately the 1 or 2 o’clock position. 6. Route the two clutch field wires through the grommet and into the EPC housing.
9. Using a wrench, turn the jam nut counterclockwise to loosen it from the pump housing. 1 0. Turn the fluid section c ounterclockwise to remove it f rom the pump housing. 1 1. Place the fluid section cylinder upright in a vise by clamping on the wrench flats.
4 5. Continue to turn the cylinder clockwise until the jam nut is f lush against the pump housing. 4 6. Once the nipple is positioned, turn the jam nut clockwise u ntil it contacts the pump housing. 47. Tighten the jam nut with a wrench to tighten it against the pump housing.
© SprayTECH. All rights reserved. 17 T roubleshooting P roblem The unit will not run. The unit will not prime. The unit will not build or maintain pressure. Fluid leakage at the upper end of the fluid section. Excessive surge at the spray gun. Poor spray pattern.
18 © SprayTECH. T ous droits réservés. Consignes de sécurité Le présent manuel comprend des renseignements devant être lus attentivement avant toute utilisation de l'appareil.
© SprayTECH. T ous droits réservés. 19 6. Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions du fabricant.
20 © SprayTECH. T odos los derechos reservados. Precauciones de seguridad Este manual contiene información que debe leer y comprender antes de usar el equipo. Cuando se encuentre con uno de los siguientes símbolos, asegúrese de observar sus indicaciones de seguridad.
© SprayTECH. T odos los derechos reservados. 21 9. Este sistema es capaz de producir 3300 PSI / 22.8 MPa. Utilice solamente piezas de repuesto o accesorios especificados por el fabricante y con una capacidad nominal de 3300 PSI como mínimo.
22 © SprayTECH. All rights reserved. Parts List Main Assembly.
© SprayTECH. All rights reserved. 23 Item Part # Description Quantity 1 9850936 ON/OFF switch ...........................................1 2 0509558 Electronic pressure control assembly .........1 3 0509556 Screw .....................................
24 © SprayTECH. All rights reserved. Fluid Section Assembly (P/N 0509144).
© SprayTECH. All rights reserved. 25 Cart Assembly Item Part # Description Quantity 1 0507766 Handle (includes items 2–5, 1 1, and 12) ....1 2 9841504 Snap button ................................................2 3 0295609 Handle washer ...........
26 © SprayTECH. All rights reserved. PRIME/SPRA Y V alve Assembly (P/N 0507690) Item Part # Description Quantity 1 0507736 Dowel pin ....................................................1 2 0507745 Gasket ..............................................
© SprayTECH. All rights reserved. 27 Accessories Part No. Description 0550xxx T ip Assembly 0297078 T ip Guard (1 1/16”) 0297070 T ip Guard (7/8”) 0508342 Hose, 25’ x 3/8” 0291006 Hose, 50’.
28 © SprayTECH. All rights reserved. Limited W arranty S prayTECH, a division of W agner Spray T ech Corporation ("SprayTECH"), warrants that at the time of delivery to the original p urchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship.
An important point after buying a device Honda Power Equipment GPX 165 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Honda Power Equipment GPX 165 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Honda Power Equipment GPX 165 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Honda Power Equipment GPX 165 you will learn all the available features of the product, as well as information on its operation. The information that you get Honda Power Equipment GPX 165 will certainly help you make a decision on the purchase.
If you already are a holder of Honda Power Equipment GPX 165, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Honda Power Equipment GPX 165.
However, one of the most important roles played by the user manual is to help in solving problems with Honda Power Equipment GPX 165. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Honda Power Equipment GPX 165 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center