Instruction/ maintenance manual of the product 02121NOS Holley
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P/N 199R10382 2005 Mustang Wet Single Fogger Kit Kit Number 02121NOS OWNER’S MANUAL CONGRATULATIONS on purchasing your NOS Nitrous Oxide Inj ection Syst em! Your system is composed of the highest quality components availa ble. It should provide many miles of trouble-free performance when used corre ctly.
NOS nitrous oxide is legal for use in most states when used in accordance with state and l ocal traffic laws. NOS does not recommend or condone the use of its produc ts in illegal racing activiti es.
TABLE OF CONTENTS WHAT IS NITR OUS OXID E? .......................................................................................................4 Do’s and Don’ts of Nitrous Oxide...................................................................
WHAT IS NITROUS OXIDE? NITROUS OXIDE… …Is a cryogenic gas composed of nitroge n and oxygen molecul es …Is 36% oxygen by weight …Is non-flammable by itself …Is stored as a compressed liquid …Exists in two grades—U.S.P. and Nitrous Plus: U.
These kits have been design ed for safety and smoothness of operation. Nitrous oxide i s injected into the engine only when the following conditions are met: Bottle valve is opened. System is armed. Engine is at wide-open throttle. RPM conditions are met.
1.3 Kit Components Before beginning the install ation of your NOS kit, compare the components in your kit with those shown in Figure 1 an d listed i n Table 2.
Figure 1 Kit #02121NOS We t Kit Components Chapter 2 Kit Installation 2.1 Bottle Mounting Instructions NOTE: Disconnect the batter y ground before beginning insta llation. 2.1.1 Street Vehicles Accurate calibration of your NOS nitrous s ystem depends on the bottle remaining at a stable temper ature.
Figure 2 Nitrous Bottle Siph on Tube Orientation Figure 3 Nitrous Bottle Mount ing Orientations 2.2 Bottle Orientation Bottle placement is critical to the performance of your NOS nitr ous system.
Figure 4 Exploded View of Kit #02121NO S Wet NOS System 1. Install the bottle nut adapter (1) and Teflon washer (2) on the nitrous bottle (3). Tighten securel y. 2. Loosely install the bottle mounting brackets (4 & 5) on the nitrous b ottle, as shown in Figure 3E.
2. Install the Soft Plume Nozzle (22), taking into account the length of the nitr ous and fuel supply hoses a nd the intended location of the solenoids. Take into a ccount that the nozz le mounti ng bung (21) needs to be restraine d during final installation, and accessibility of a tool is important.
Figure 6 Mount the solenoid assembly to the dr iver’s s ide foremost valve cover bolt. See Figure 6 . Ensure that the assemb ly and lines do not interfere with engine accessorie s or body parts, and that hoses reach the Soft Plume nozzl e inlet ports without being stretched or kinked.
2. Install the 4AN fitting (12) into the injector block with Teflon paste, while secured in a soft jaw vise. Tighten securely. See Figure 9. WARNING! Do not tighten fittings whil e installed on the fuel rail. Insta ll these while secured in a soft jaw vise.
Figure 12 Electric Wiring Schematic 2.9 Electrical System Installation (WOT/Window S w itch) Refer to Figure 12 and the procedures in this se ction for electrical system installation. WARNING! Death or injury may occur from w orking on a charged electrical system.
Components Figure 13 Snap in rocker switch es & use backing plate with purge switch. Installed Figure 14 Figure 15 Hand tighten the purge switch. Installation complete Figure 16 Fig ure 17 4. Install the wiring relay and rel ay harness in the engine compar tment near the battery.
Coil #3 is closest to the firewall. Coil #1 is closest to the radiator. Figure 18 Figure 19 11. Connect the bro wn / yellow striped wire on the WOT/W indow Sw itch to the green / white striped wire of coil #3 (cylinder 3) on the car. See Figure 19. 12.
2.10 WOT/Windo w Switch Troubleshooting- Veri fying the operation of the NOS WOT/Window Switch NOTE: NOS highly recommen ds that the user NOT ch ange the factory WOT/W indow Switch settings. The WOT/Window Switch should be set at the - 300 0 rpm (low) and 6000 rpm (high) - default settings.
Chapter 3 Routine Maintenance 3.1 Nitrous Solenoid Filter When nitrous bottles are refilled they can bec ome contaminated with debris, if the refiller does n ot have an adequate filter in their transfer pump mechanism. Contaminants in the bottle will ev entually become lodged in the nitrous solenoid filt er fitting .
Figure 23 Exploded View of a Ty pical Solenoid Appendix A Troubleshooting Guide The troubleshooting chart on the foll owing pages should hel p det ermine and rectif y most problems with your installed NOS system. If you still need assistance determining or fixin g pr oblems, call the NOS Technical Support at 1-866-GOHOLLEY.
Mismatched N 2 O/fuel jetting. Compare jetting to recommended values. Install correct jets. Excessive fuel pressure. Install fuel pressure gauge, such as NOS P/N 15906NOS, in the fuel line. Measure the pressure during acceleration with the system activated.
Nitrous Oxide Accessories NOS systems are calibrated for optimum pe rformance with a bottle pressu re of 900-950 psi. The pressure will change with temperature. Heater kits are thermost atically controlled to keep the bottle near 85° F to provide correct pressure.
An important point after buying a device Holley 02121NOS (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Holley 02121NOS yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Holley 02121NOS - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Holley 02121NOS you will learn all the available features of the product, as well as information on its operation. The information that you get Holley 02121NOS will certainly help you make a decision on the purchase.
If you already are a holder of Holley 02121NOS, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Holley 02121NOS.
However, one of the most important roles played by the user manual is to help in solving problems with Holley 02121NOS. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Holley 02121NOS along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
