Instruction/ maintenance manual of the product rpl-5203 Hoist Fitness
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**WARNING!** TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE EXERCISE FLOOR. FAILUR E TO DO SO MAY RESULT IN SER IOUS INJURY OR D EATH. CATALOG NU MBER OWNER' S MA NUA L RECORD S ERIAL NUMBER .
02 04 33 34 35 36 37 40 41 43 45 46 47 48 49 OWNER'S MANUA L PAGE 01 RPL-5203 ASSE MB LY INST RUCT IONS ..................................................................... FRA ME AS SEMBLY .......................................................
OWNER'S MANUA L PAGE 02 RPL-5203 ASSE MB LY Ratch et Wrench 1 / 2", 9/16" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level Hex K ey Wrench Set Two People TOOLS REQUIRED Before begi nn in g assemb ly pl ease take the ti me to read i nstru ction s thorou ghl y.
***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** OWNER'S MANUA L PAGE 03 RPL-5203 ASSE MB LY.
OWNER'S MANUA L PAGE 04 RPL-5203 ASSE MB LY FRAM E ASSE MB LY.
9 16 14 52 FRAM E ASSE MB LY OWNER'S MANUA L PAGE 05 RPL-5203 ASSE MBLY.
FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 06 66 89 34 75 61 61 14 14 PROPERLY INSTALLED VIEW 9 75 16.
FRAM E ASSE MB LY NOTE: - HAND T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY . PAGE 07 OWNER'S MANUA L RPL-5203 ASSE MBLY 24 39 62 90 80 62 14.
FRAM E ASSE MB LY NOTE: - HAND T IGHTEN HA RDWARE. OWNER'S MANUA L RPL-5203 ASSE MBLY PAGE 08 62 14 53 62 82 23 10 90 24.
FRAM E ASSE MB LY NOTE: - HAND T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. PAGE 09 OWNER'S MANUA L RPL-5203 ASSE MBLY 10 76 62 62 90 23 14.
FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - WRENCH T IGHTEN ALL PREVIOUSLY HAND TIGHT ENED HARDW ARE. RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 10 62 78 62 38 10 23 24 90.
90 14 83 62 12 62 40 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. PAGE 11 OWNER'S MANUA L RPL-5203 ASSE MBLY.
62 83 62 17 40 12 90 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 12.
85 90 62 62 46 15 16 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. PAGE 13 OWNER'S MANUA L RPL-5203 ASSE MBLY.
FRAM E ASSE MB LY NOTE: - HAND T IGHTEN HA RDWARE. RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 14 62 15 17 82 62 90.
FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. OWNER'S MANUA L PAGE 15 RPL-5203 ASSE MB LY 14 90 18 47 21.
FRAM E ASSE MB LY NOTE: - HAND T IGHTEN HA RDWARE. RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 16 87 WARNING - TIE ROD ENDS (25, 26) MUST BE THREADED A MINIMUM OF 3/8" WITH JAM NUT (86, 87) TIG HTENED SECURELY TO ENSURE PROPER CONNECTION.
FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. - REFER TO PA GE 33 FOR SPECIFIC MA CHINE A DJ USTM ENT INFOR MA TION .
FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. - SOME PART S MAY HA VE BEEN REMOVED FOR CLAR ITY. RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 18 61 28 61 7.
29 89 48 49 28 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. PAGE 19 OWNER'S MANUA L RPL-5203 ASSE MBLY.
45 71 28 49 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 20 71 45 28 PROPERLY INSTALLED VIEW.
** ** 90 43 35 36 35 4 27 2X FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. APPLY SUPERLUBE TO BOTH SIDES OF BEARING.
FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. RPL-5203 ASSE MB LY OWNER'S MANUA L PAGE 22 37 64 73 29 42 4 37 64 73 5 2X.
27 48 89 49 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. PAGE 23 OWNER'S MANUA L RPL-5203 ASSE MBLY.
FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 24 27 45 71 PROPERLY INSTALLED VIEW 49 71 45 27.
FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. PAGE 25 OWNER'S MANUA L RPL-5203 ASSE MBLY 63 23 10 54 58 67.
89 61 17 3 61 72 STEP 2: 61 STEP 1: 72 64 61 3 7 89 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 26.
57 44 23 61 64 74 73 64 61 16 11 51 10 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. OWNER'S MANUA L PAGE 27 RPL-5203 ASSE MBLY.
FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. RPL-5203 ASSE MB LY OWNER'S MANUA L PAGE 28 19 65 8 15 8 15 BE SURE TO ORIENT PULL-PIN ASSEMBLY (8) AS SHOWN TO ENSURE PROPER MACHINE FUNCTION.
13 68 68 55 69 59 2 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. PAGE 29 OWNER'S MANUA L RPL-5203 ASSE MBLY.
90 41 84 62 13 62 19 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 30.
FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. OWNER'S MANUA L PAGE 31 RPL-5203 ASSE MBLY 59 1 20 69.
*I MPO RTAN T* NOW THAT T HE RPL-5203 I S COMPLETELY ASSEMBLED TAKE TIME TO ASS URE THAT YO UR UNIT IS ASS EMBLED SQUA RE A ND PERPENDICULA R. IF NOT, IT WILL BE NECESSARY TO LOOSEN SOME FRA ME HA RDW ARE T O RE-A LIGN THE FRAME A ND RETIGHTEN BOLT S.
W/ OUT RUBBER FOOT 46 1/2" 46 3/4" W/ RUBBER FOOT 17 56 14 FRAME STOPS (14, 17) WHEN MACHINE IS AT REST, AS SHOWN IN DETAIL VIEWS. LOOSEN JAM NUTS (86, 87) AND TWIST TIE RODS (22) IN/OUT TO ADJUST THE PRESS ARMS TO THE PROPER HEIGHT. ONCE THE PROPER HEIGHT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHTS, BE SURE TO RE-TIGHTEN JAM NUTS.
PRE-A SSEMBLY OWNER'S MANUA L RPL-5203 ASSE MBLY PAGE 34 17 102 20 14 81 62 62 30 56 4 90 19 77 32 62 16 31 30 32 62 30 62 15 79 30 50 49 30 30 31 31 21 90 32 56 107 33 56 62 30 30 4 90 31 49 30 .
106 20 DECAL PLA CEMENT NOTE: - ALL DECALS ARE CENT ERED UNLESS OTHERWISE ST ATED. PAGE 35 OWNER'S MANUA L RPL-5203 ASSE MBLY 97 96 92 96 97 101 91 93 94 98 98 100 99 95 19 105.
021-0003230 021-0003405 021-0003320 021-0003341 021-0003730 021-0004032 021-0003135 021-0003008 021-0003113 021-0003334 SERIAL # DECAL 021-0003692 DECA L REFERENCE RPL-5203 ASSE MBLY OWNER'S MANUA L PAGE 36 800 LB S.
PART LIST NOT E: SOME OF THESE PA RTS MA Y COME PRE-INSTA LLED PAGE 37 OWNER'S MANUA L RPL-5203 ASSE MBLY ITEM NO. PART NUMBER DESCRIPTION QTY. 1 022-01PD2054-A SEAT PAD ASSEMBLY 1 2 022-01PD2143.
PART LIST C ONT INUED NOT E: SOME OF THESE PA RTS MA Y COME PRE-INSTA LLED PAGE 38 OWNER'S MANUA L RPL-5203 ASSE MBLY ITEM NO. PART NUMBER DESCRIPTION QTY. 36 014-10012001 THRUST BEARING, 1" 2 37 019-0001003 BUMPER (BLACK) Ø1.50" O.D. X Ø.
ITEM NO. PART NUMBER DESCRIPTION QTY. 71 011-0101063 3/8"-16UNC X 1.00" SHCS (WZ) 4 72 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 12 73 011-0101034 3/8"-16UNC X 1.25" BHCS (WZ) 6 74 011-0101049 3/8"-16UNC X 2.50" BHCS (WZ) 4 75 011-0407022 3/8"-16UNC X 1.
S HCS = S ocket He ad Cap Sc r ew SHS S = Socket Head Shoulder Screw B Z = B lack Zinc W Z = Whit e Zinc HHB = Hex Head B olt FHCS = Flat Head C ap S crew BH CS = Button He ad Cap S crew ABBREV IA TIO.
BOLT SIZING CHA RT 3 3/4" OWNER'S MANUA L PAGE 41 RPL-5203 ASSE MBLY 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2.
(CONT INUED) 3" 3/8" BHCS 1/4" HHB 0" 1" 1 1/ 4 " 3/4" 1 1/ 2 " 0" 1" 0" 1/ 2 " F HC S 0" 3/8" FHCS 3/8" SHCS 1 3/4" 2 3.
013-01 02003 1/ 2" 013-01 02018 LOCK WA SHER SMALL, SAE, 13mm FLAT WASHER 1/ 4 " 013-0002003 LARGE, USS, 34mm FLAT WASHER 1/ 2" SPACER 3/8" FENDER WA SHER 013-0003002 PL A ST IC 1 .
026-01M0600 .625" LONG FLANGED SPACER 1/ 4 " L O NG 026-01M021 1 FLANGED SPACER 1/2" LONG 026-01M01 98 FLANGED SPACER 1/2" LONG HEAVY 026-01M0760 FLANGED SPACER 1/4" LON G HEAVY 026-01M21 1T FLANGED SPACER 11/ 16" L ON G H EA V Y 026-01M0532 FLANGED SPACER 1" LONG HEAVY 026-01M0551 FLANGED SPACER .
Cables, Bel ts and Connecting Parts Seat Sleeves, Turci te Bushings, For per sonal , in home us e, please f oll ow t he home main tenanc e sched ule l is ted ab ove.
etc.) into the inside of the beari ng. Usin g your finger, press the grease into the bal l-bearings and thei r tracks. repeat until the ball-bearin g tracks are full of grease.
Pa y atten tion to you r breath in g. Exh al e whe n you e xert is a gener al ru le of thumb. Nev er hold y our brea th. Use th is m anu al to g ui de you thr oug h the bas ic exerc ises yo u c an p erform on your RP L-5203 HOIST® Fitness System .
Exercise Totals S = Sets R = Repetition per set W = Weig ht used Date RR W SR W WS R WS SR RW WS SR W WS W S R RW S RS R W WS R WEI GH T TRAIN IN G E XERC ISE LOG S PAGE 48 OWNER'S MANUA L RPL-52.
OWNER'S MANUA L PAGE 49 RPL-5203 ASSE MBLY HOIST FI TNESS SYSTEMS LIMITED LIFETIME WARRANTY H ois t Fitn ess Sys tems w arra nts this prod uct to the ori gin al purch aser t o be free f r om de f ect s in workm anship and/ or m ater i als under nor m al use or servic e.
An important point after buying a device Hoist Fitness rpl-5203 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hoist Fitness rpl-5203 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hoist Fitness rpl-5203 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hoist Fitness rpl-5203 you will learn all the available features of the product, as well as information on its operation. The information that you get Hoist Fitness rpl-5203 will certainly help you make a decision on the purchase.
If you already are a holder of Hoist Fitness rpl-5203, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hoist Fitness rpl-5203.
However, one of the most important roles played by the user manual is to help in solving problems with Hoist Fitness rpl-5203. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hoist Fitness rpl-5203 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
