Instruction/ maintenance manual of the product RPL-5102 Hoist Fitness
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Customer Service OWNER' S MANUA L 0308 - 000 Fax (800) 548-5438 (858) 578-7676 (858) 578-9558 Note: Both Serial Number and Model Nu mber are Required when Ordering Parts RECORD S ERIAL NUMBER HER.
PAGE 01 OWNER'S MANUA L INST RUCT IONS ..................................................................... RPL-51 02 ASSEM BLY FRA ME AS SEMBLY .............................................................. MACHINE A DJUS TMENT ................
PAGE 02 OWNER'S MANUA L assembl y instructi ons to lo cate any possibl e errors made durin g assembl y. RPL-51 02 ASSEM BLY If you are unable to correct th e problem, call your authori zed HOI ST dealer.
PAGE 03 OWNER'S MANUA L RPL-51 02 ASSEM BLY ***THIS PAGE WAS INTENTIONALLY LEFT BLANK***.
PAGE 04 OWNER'S MANUA L RPL-51 02 ASSEM BLY FRAM E ASSEM BLY.
NOTE: BE SURE THE CABLE (20) RUNS BETWEEN THE PULLEYS (29, 30) AND THE GUARD RODS AS SHOWN. 29 30 30 29 29 20 BOTTOM SECTION VIEW NOTE: REMOVED FOR CL ARITY .
OWNER'S MANUA L RPL-51 02 ASSEM BLY PAGE 06 NOTE: - HAND T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. - INSTAL L CABL E AND PULLEY S AT THE SAME TIME . FRAM E ASSEM BLY 53 77 78 54 4 53 67 29 8 GUARD RODS 20 NOTE: BE SURE TO POSITION THE CABLE (20) BETWEEN THE GUARD RODS AS SHOWN.
PAGE 07 OWNER'S MANUA L - INSTAL L CABL E AND PULLEY S AT THE SAME TIME . FRAM E ASSEM BLY RPL-51 02 ASSEM BLY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSIT E SIDE.
30 20 53 77 8 53 68 30 RPL-51 02 ASSEM BLY PAGE 08 FRAM E ASSEM BLY - WRENCH T IGHTEN HA RDWARE. NOTE: OWNER'S MANUA L - INSTAL L CABL E AND PULLEY S AT THE - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. SAME TIME . GUARD RODS 20 30 BE SURE TO POSITION CABLE (20) BETWEEN THE PULLEY (30) AND THE GUARD RODS AS SHOWN.
OWNER'S MANUA L PAGE 09 - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY NOTE: FRAM E ASSEM BLY 47 8 9 11.
RPL-51 02 ASSEM BLY PAGE 10 FRAM E ASSEM BLY - SOME PART S MAY HA VE BEEN NOTE: OWNER'S MANUA L - WRENCH T IGHTEN HA RDWARE. REMOVED FOR CL ARITY .
73 54 73 54 33 54 78 11 18 54 78 OWNER'S MANUA L REMOVED FOR CL ARITY . FRAM E ASSEM BLY - HAND T IGHTEN HA RDWARE. RPL-51 02 ASSEM BLY NOTE: - SOME PART S MAY HA VE BEEN PAGE 11.
3 54 48 48 74 78 18 54 2 NOTE: OWNER'S MANUA L REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY - HAND T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN PAGE 12 FRAM E ASSEM BLY.
3 54 78 70 54 11 2 PAGE 13 OWNER'S MANUA L - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. REMOVED FOR CL ARITY . FRAM E ASSEM BLY RPL-51 02 ASSEM BLY - HAND T IGHTEN HA RDWARE.
NOTE: OWNER'S MANUA L REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN PAGE 14 - WRENCH T IGHTEN ALL PREVIOUSLY HAND TIGHT EN HARDW ARE.
35 78 75 54 13 54 11 OWNER'S MANUA L PAGE 15 - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY . FRAM E ASSEM BLY RPL-51 02 ASSEM BLY NOTE: - WRENCH T IGHTEN HA RDWARE.
63 53 63 53 5 7 77 77 53 12 53 77 53 63 53 77 53 63 53 RPL-51 02 ASSEM BLY FRAM E ASSEM BLY PAGE 16 - WRENCH T IGHTEN HA RDWARE. NOTE: - REPEAT A SSEMBLY FOR OPPOSIT E SIDE.
54 76 41 12 54 78 8 RPL-51 02 ASSEM BLY REMOVED FOR CL ARITY . FRAM E ASSEM BLY - WRENCH T IGHTEN HA RDWARE. NOTE: - SOME PART S MAY HA VE BEEN PAGE 17 OWNER'S MANUA L.
OWNER'S MANUA L NOTE: REMOVED FOR CL ARITY . FRAM E ASSEM BLY - WRENCH T IGHTEN HA RDWARE. RPL-51 02 ASSEM BLY PAGE 18 - SOME PART S MAY HA VE BEEN 78 75 54 35 12 54 13.
NOTE: FRAM E ASSEM BLY - WRENCH T IGHTEN HA RDWARE. PAGE 19 - SOME PART S MAY HA VE BEEN OWNER'S MANUA L REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY 54 74 54 54 78 16 54 78 74 12.
40 15 40 14 39 62 78 78 19 39 62 14 FRAM E ASSEM BLY OWNER'S MANUA L - WRENCH T IGHTEN HA RDWARE. RPL-51 02 ASSEM BLY NOTE: PAGE 20.
15 78 42 16 19 PAGE 21 OWNER'S MANUA L RPL-51 02 ASSEM BLY - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. REMOVED FOR CL ARITY . FRAM E ASSEM BLY - SOME PART S MAY HA VE BEEN - WRENCH T IGHTEN HA RDWARE.
NOTE: OWNER'S MANUA L REMOVED FOR CL ARITY . PAGE 22 FRAM E ASSEM BLY RPL-51 02 ASSEM BLY - SOME PART S MAY HA VE BEEN CABLING PROFILE V IEW 49 15 34 20 NOTE: BE SURE THE CABLE (20) IS INSERTED THRU (15 & 19) AS SHOWN.
NOTE: RPL-51 02 ASSEM BLY IN TO (1 5 & 1 9). REMOVED FOR CL ARITY . - HAND T IGHTEN HA RDWARE ( 49) FRAM E ASSEM BLY - SOME PART S MAY HA VE BEEN PAGE 23 OWNER'S MANUA L 15 49 20 34 49 34 19 NOTE: BE SURE THE CABLE (20) IS INSERTED THRU (15 & 19) AS SHOWN.
NOTE: OWNER'S MANUA L REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN PAGE 24 FRAM E ASSEM BLY 52 16 60 52 60 22 22.
52 60 16 22 - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN PAGE 25 OWNER'S MANUA L REMOVED FOR CL ARITY . FRAM E ASSEM BLY RPL-51 02 ASSEM BLY NOTE:.
- WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN NOTE: RPL-51 02 ASSEM BLY PAGE 26 REMOVED FOR CL ARITY . OWNER'S MANUA L FRAM E ASSEM BLY 10 10 46 66 57 53 57 66 46 53.
PAGE 27 OWNER'S MANUA L RPL-51 02 ASSEM BLY - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. REMOVED FOR CL ARITY . FRAM E ASSEM BLY - SOME PART S MAY HA VE BEEN - WRENCH T IGHTEN HA RDWARE.
60 60 52 17 21 52 NOTE: OWNER'S MANUA L REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN PAGE 28 FRAM E ASSEM BLY.
PAGE 29 FRAM E ASSEM BLY RPL-51 02 ASSEM BLY OWNER'S MANUA L NOTE: - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY .
OWNER'S MANUA L - WRENCH T IGHTEN ALL PREVIOUSLY IT WILL BE NECESSARY TO LOOSEN SOME FRA ME HA RDW ARE T O RE-ALIGN THE RPL-51 02 ASSEM BLY FRAME A ND RETIGHTEN BOLT S. - SOME PART S MAY HA VE BEEN - WRENCH T IGHTEN HA RDWARE. PAGE 30 HAND TIGHT ENED HARDW ARE.
20 20 78 4 A D J U S T TO ADJ UST TEN SIO N OF CAB LE (20 ). RPL-51 02 ASSEM BLY STEP 1: NOTE: THEN ADJUST POSIT ION OF PULLEY (4) STEP 2: HAND TIGHT ENED HARDW ARE. - SOME PART S MAY HA VE BEEN - BE SURE BUMPER (43) ST AY S IN MACHINE A DJUSTMENT WRENCH TIGHTEN NUTS (77 & 78).
OWNER'S MANUA L RPL-51 02 ASSEM BLY PAGE 32 PRE-A SSEMBLY 65 56 37 45 23 24 23 14 14 23 45 37 56 65 23 24 31 31 24 24 11 43 54 78 24 24 31 8 54 72 25 25 12 24 24 44 28 17 16 26 26 26 26 24 24 15 .
OWNER'S MANUA L PAGE 33 RPL-51 02 ASSEM BLY NOTE: - ALL DECALS ARE CENT ERED UNLESS OTHERWISE ST ATED. - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY .
021-0003405 021-0003341 SERIAL # DECAL 021-0003320 021-0003113 021-0003135 021-0003008 OWNER'S MANUA L RPL-51 02 ASSEM BLY PAGE 34 DECA L REFERENCE.
OWNER'S MANUA L PAGE 35 RPL-51 02 ASSEM BLY DECA L REFERENCE C ONT INUED 021-0003334 021-0018022 021-0003230 021-0004032.
021-0003691 021-0003725 OWNER'S MANUA L RPL-51 02 ASSEM BLY PAGE 36 DECA L REFERENCE C ONT INUED.
ITEM NO. PART NUMBER DESCRIPTION QTY 1 026-01PL2236 TOP CAP W/INSERTS 1 2 026-01X3294 REAR UPRIGHT LEFT ASSEMBLY 1 3 026-01X3377 REAR UPRIGHT RIGHT ASSEMBLY 1 4 026-01X2026 ADJUSTABLE PULLEY MOUNT 1 5.
ITEM NO. PART NUMBER DESCRIPTION QTY 36 026-01M0936 ALUMINIUM RING: 1.00" I.D. 2 37 026-01M0937 END CAP: ALUMINUM 1.0" I.D. 2 38 026-01M1185 WEIGHT HORN SHAFT 15.00"LG. 4 39 026-01M2043 BOLT STAND-OFF 2 40 026-01M2320 END CAP: DOMED 2.25" O.
ITEM NO. PART NUMBER DESCRIPTION QTY 71 011-0407016 1/2"-13UNC X 3.00" HHB (WZ) 2 72 011-0407000 1/2"-13UNC X 3.50" HHB (WZ) 2 73 011-0407047 1/2"-13UNC X 4.00" HHB (WZ) 2 74 011-0107014 1/2"-13UNC X 5.00" HHB (WZ) 4 75 011-0107036 1/2"-13UNC X 5.
OWNER'S MANUA L PAGE 40 RPL-51 02 ASSEM BLY B Z = Bl ack Zinc W Z = Whit e Zinc HHB = Hex Head B olt FHCS = Flat He ad Cap Sc rew BH CS = Butto n Head Cap S crew S HCS = S ocke t Head Cap S crew .
OWNER'S MANUA L PAGE 41 RPL-51 02 ASSEM BLY 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2" 5 1/4" 4 1/4".
OWNER'S MANUA L PAGE 42 RPL-51 02 ASSEM BLY 3" 3/8" BHCS 1/4" HHB 0" 1" 1 1/ 4 " 3/4" 1 1/ 2 " 0" 1" 0" 1/ 2 " F HC S 0" 3/8".
OWNER'S MANUA L PAGE 43 RPL-51 02 ASSEMB LY 013-0002003 1/ 4 " FLAT WASHER SMALL, SAE, 13mm 013-01 02026 1/ 2" FLAT WASHER LARGE, USS, 34mm 014-001 8001 1/2" LONG SPACER 3/8" .
OWNER'S MANUA L PAGE 44 RPL-51 02 ASSEM BLY 026-01M021 1 1/ 4 " L ON G FLANGED SPACER 026-01M01 98 1/2" LONG FLANGED SPACER 026-01M0760 1/2" LONG HEAVY FLANGED SPACER 026-01M21 1T .
OWNER'S MANUA L PAGE 45 RPL-51 02 ASSEM BLY Your equipment comes with a comme r cial maintenance decal. For per sonal , in home us e, please f oll ow th e home main tenanc e sched ule l ist ed abov e.
OWNER'S MANUA L PAGE 46 RPL-51 02 ASSEM BLY HOIST FITNESS SY STEMS GENERAL MA INTE NANCE INF ORMA TIO N Links, Pull -Pins, Snap Hooks, Swivels, Weight St ack Pins: *Check all pieces for sign s of v isible wear or damage. *Check springs in snap hooks and pull -pins for proper tension and align ment.
OWNER'S MANUA L PAGE 47 RPL-51 02 ASSEM BLY Alwa ys con sul t your p hysi ci an be fore star tin g any e xerci se pro gram . To be succ essfu l i n you r exerc ise prog ram, i t is i mp ortan t to devel op a n und erstanding of the basic pri ncipl es of st rength train ing.
OWNER'S MANUA L RPL-51 02 ASSEMBLY PAGE 48 Totals S = Sets R = Repetition per set W = Weight used WEI GH T TRAI NI NG EXE RCI SE LOG RR W SR W WS R WS SR RW WS SR W WS W S R RW S RS R W WS R Date.
OWNER'S MANUA L RPL-51 02 ASSEMBLY PAGE 49 HOIST FI TNESS SYSTEMS LIMITED LIFETIME WARRANTY H o ist F itne ss Sys tems w arra nts this pro duc t to th e o rigin al purch aser t o be free f r om def ec t s i n workm anshi p and/ or m ater i als under nor m al use or servi ce.
An important point after buying a device Hoist Fitness RPL-5102 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hoist Fitness RPL-5102 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hoist Fitness RPL-5102 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hoist Fitness RPL-5102 you will learn all the available features of the product, as well as information on its operation. The information that you get Hoist Fitness RPL-5102 will certainly help you make a decision on the purchase.
If you already are a holder of Hoist Fitness RPL-5102, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hoist Fitness RPL-5102.
However, one of the most important roles played by the user manual is to help in solving problems with Hoist Fitness RPL-5102. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hoist Fitness RPL-5102 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
