Instruction/ maintenance manual of the product 500 Hobart Welding Products
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Betastick 500 Processes Description Stick (SMA W) W elding OM-201 444 August 2000 Air Plasma Cutting and Gouging Air Carbon Arc (CAC-A) Cutting and Gouging Arc Welding Power Source Submerged (SAW) W elding Visit our website at www.
Hobart W elders manufactures a full line of welders and welding related equipment. For information on other quality Hobart products, contact your local Hobart distributor to receive the latest full line catalog or individual catalog sheets. T o locate your nearest distributor or service agency call 1-877-Hobart1.
The following terms are used interchangeably throughout this manual: MIG = GMAW T ABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 .
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OM-201 444 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message.
OM-201 444 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.
OM-201 444 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-201 444 Page 4 1-5. EMF Information Considerations About W elding And The Effects Of Low Frequency Electric A n d M a g netic Fields W elding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields.
OM-201 444 Page 5 SECTION 1 – CONSIGNES DE SECURITE – LIRE A V ANT UTILISA TION som _nd_fre 4/98 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette proc é dure pr é sente des risques de danger ! Ceux-ci sont identifi é s par des symboles adjacents aux directives.
OM-201 444 Page 6 Le rayonnement de l ’ arc du proc é d é de soudage g é n è re des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provoquer des br û lures dans les yeux et sur la peau. Des é tincelles sont projet é es pendant le soudage.
OM-201 444 Page 7 1-3. Dangers suppl é mentaires en relation avec l ’ installation, le fonctionnement et la maintenance Risque D ’ INCENDIE OU D ’ EXPLOSION. D Ne pas placer l ’ appareil sur , au-dessus ou à proxi- mit é de surfaces infllammables.
OM-201 444 Page 8 1-4. Principales normes de s é curit é Safety in W elding and Cutting, norme ANSI Z49.1, de l ’ American Wel- ding Society , 550 N.W . Lejeune Rd, Miami FL 33126 Safety and Health Sandards, OSHA 29 CFR 1910, du Superintendent of Documents, U.
OM-201 444 Page 9 SECTION 2 – DEFINITIONS 2-1. General Precautionary Label W arning! Watch Out! There are possible hazards as shown by the symbols. 1 Electric shock from welding electrode or wiring can kill. 1.1 W ear dry insulating gloves. Do not touch electrode with bare hand.
OM-201 444 Page 10 2-2. Input Connection Label 1 W arning! Watch Out! There are possible hazards as shown by the symbols. 2 Electric shock from wiring can kill. 3 Disconnect input plug or power before working on machine. 4 Read the Owner ’ s Manual before working on this machine.
OM-201 444 Page 1 1 2-5. Manufacturer ’ s Rating Labels For CE Products . Match label to one on unit. See Section 3-4. 2-6. Symbols And Definitions Some symbols are found only on CE products.
OM-201 444 Page 12 SECTION 3 – INST ALLA TION 3-1. Specifications Amperes Input at Rated Load Output, 50 or 60 Hz, Three-Phase Model Rated W elding Output Amp Range DC Max OCV DC IP Rating 220 V 380 V 440 V KV A KW SRH-500 500 A @ 40 V olts DC, 50 Or 60 Hz, 35% Duty Cycle A (Low) (45 – 250) B (High) (60 – 500) 75 23M 103 5.
OM-201 444 Page 13 3-3. V olt-Ampere Curves V olt-ampere curves show mini- mum and maximum voltage and amperage output capabilities of unit. Curves of other settings fall be- tween curves shown. va_curve1 – 4/95 – 201 172 3-4. Selecting A Location 1 Lifting Eye 2 Lifting Forks Use lifting eye or lifting forks to move unit.
OM-201 444 Page 14 3-5. Dimensions And Weights ST-800 039 B A C Inches Millimeters A 30-1/4 768 B 22-1/2 571 C 35-3/4 908 D 20 508 E 1-1/4 32 F 1-1/2 38 G 4-1/2 1 14 H 29-3/4 755 J 1/2 Dia 13 Dia 6 Holes 6 Holes D E F G H J W eight 755 lb (342 Kg) 3-6.
OM-201 444 Page 15 3-7. Selecting And Preparing Weld Output Cables 10 ft (3 m) 1 T otal Cable Length In Weld Circuit = 20 ft (6 m) 10 ft (3 m) For Example, 2 4 3 2 T ools Needed: sb6.1 1 1/92 – S-0653 1 W eld Output Cable Determine to t a l c a b l e l e ngth in weld circuit and maximum welding am- peres.
OM-201 444 Page 16 3-8. W eld Cable Sizes T otal Cable (Copper) Length In Weld Circuit Not Exceeding 100 ft (30 m) Or Less 150 ft (45 m) 200 ft (60 m) 250 ft (70 m) 300 ft (90 m) 350 ft (105 m) 400 ft.
OM-201 444 Page 17 3-10. Remote Amperage Control Receptacle 1 2 1 Remote Amperage Control Receptacle RC1 2 Keyway T o connect remote amperage con- trol to receptacle, insert plug and turn clockwise until tight.
OM-201 444 Page 18 3-12. Connecting Input Power A. Placing Jumper Links T ools Needed: 3/8 in ssb5.1 2/92 – Ref. ST-800 042 1 2 Jumper links allow operation on dif- ferent input voltages and are facto- ry set for the highest input voltage. Check input voltage available at site.
OM-201 444 Page 19 B. Connecting Input Power Have only qualified persons make this installation. Open rear panel access door . 1 Line Disconnect Device Of Proper Rating 2 Input Conductors 3 Grounding Conductor Select size and length using 3-1 1. Conductor rating must comply with national, state, and local electrical codes.
OM-201 444 Page 20 SECTION 4 – OPERA TION 4-1. Controls 1 Power Switch 2 Amperage Adjustment Control (see Section 4-2) 3 Remote Amperage Control Receptacle (See Section 3-10) 4 Circuit Breaker CB1 (See Section 5-2) 5 Remote Amperage Switch (See Section 4-3) 122 043 2 1 3 4 5 4-2.
OM-201 444 Page 21 4-3. Remote Amperage Switch 1 Y Arcing can damage switch. Do not change Remote Am- perage switch position while power is on. Arcing inside switch can damage con- tacts, causing switch to fail. 1 Remote Amperage Switch 2 Remote Amperage Control Us e switch to select way of control- ling amperage adjustment.
OM-201 444 Page 22 4-5. Ammeter And V oltmeter (Optional) 1 2 1 V oltmeter V oltmeter displays voltage at the weld output terminals, but not nec- essarily the welding arc due to cable resistance, poor connec- tions, etc. 2 Ammeter Ammeter displays weld amperage output of unit.
OM-201 444 Page 23 5-2. Overload Protection Ref. ST-800 040 1 Circuit Breaker CB1 CB1 protects the welding power source control circuit from over- load. If CB1 opens, weld output drops to the minimum of the range selected. Press button to reset circuit break- er .
OM-201 444 Page 24 SECTION 6 – ELECTRICAL DIAGRAM 086 018-D Figure 6-1. Circuit Diagram.
OM-201 444 Page 25 Notes.
OM-201 444 Page 26 SECTION 7 – PARTS LIST . Hardware is common and not available unless listed. Ref. ST-139 447-F 1 2 3 6 Fig 7-4 8 Fig 7-3 9 10 11 Fig 7-2 12 5 7 4 Figure 7-1 Main Assembly.
OM-201 444 Page 27 Description Part No. Dia. Mkgs. Item No. Quantity Figure 7-1 Main Assembly 1 006 016 P ANEL, side 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-201 444 Page 28 Figure 7-2 Panel, Front w/Components (Fig 7-1 Item 13) Description Part No. Dia. Mkgs. Item No. 1 +017 287 P ANEL, front 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-201 444 Page 29 Description Part No. Dia. Mkgs. Item No. Figure 7-3 Panel, Rear w/Components (Fig 7-1 Item 10) Quantity 1 FM 1 16 190 MOTOR, 1/12HP 230V 1550RPM 50/60Hz 1.5A 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 124 274 BRACKET , mtg fan motor 1 .
OM-201 444 Page 30 Replace Coils At Factory Or Authorized Service Stations/Service Distributors Description Part No. Dia. Mkgs. Item No. Figure 7-4. Transformer & Amplifier , Power Main 50 Hz) (Fig 7-1 Item 7) (Listed below as Amplifier) 50 Hz Models Quantity 093 931 TRANSFORMER AND AMPLIFIER, (consisting of) 1 .
Warranty Questions? Call 1-877-HOBART1 for your local Hobart distributor. hobart standard 7/00 Service Y o u always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor or call 1-800-332-3281.
PRINTED IN USA 2000 Hobart Welding Products. 1/00 Hoba rt We lding Produc ts An I l li noi s T ool Works Com pany 600 West Main St reet Troy , O H 45373 US A For Technical A ssistan ce: Call1-800-.
An important point after buying a device Hobart Welding Products 500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hobart Welding Products 500 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hobart Welding Products 500 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hobart Welding Products 500 you will learn all the available features of the product, as well as information on its operation. The information that you get Hobart Welding Products 500 will certainly help you make a decision on the purchase.
If you already are a holder of Hobart Welding Products 500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hobart Welding Products 500.
However, one of the most important roles played by the user manual is to help in solving problems with Hobart Welding Products 500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hobart Welding Products 500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
