Instruction/ maintenance manual of the product PFE-590 Henny Penny
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OPERA T OR’S MANUAL Henny Penny Pressure Fryer Model PFE-590 Model PFE-592.
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FM05-032-G Revised 8-6-10 LIMITED W ARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original purchaser only.
HENNY PENNY 8 HEAD ELECTRIC PRESSURE FR YER SPECIFICA TIONS Height 61" (155 cm) W idth 24" (61 cm) Depth 41¾" ( 107 cm) Floor Space Approximately 7 sq. ft. (.65 sq. m.) Pot Capacity 8 head of chicken - 22 lbs. (9.9 kg) 100 lbs. shortening (45 Kg.
T ABLE OF CONTENTS Section Page Section 1. INTRODUCTION .................................................................................................... 1- 1 1 -1 Pressure Fryer .....................................................................
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Model PFE- 590/592 The Henny Penny pressure fryer is a basic unit of food pro- cessing equipment which is used only in institutional and commercial food service operations. P-H-T A combination of pressure, heat, and time is automatically controlled to produce the optimum in a tasty , appealing product.
Model PFE- 590/592 The Henny Penny pressure fryer has may safety features incorporated. However , the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures.
Model PFE- 590/592 1-5. SAFETY (Continued) Equipotential Ground Symbol W aste Electrical and Electronic Equipment (WEEE) Symbol Shock Hazard Symbols Hot Surface Symbols OR OR 9 0 8 1 -3.
Model PFE- 590/592 This section provides the installation and unpacking instructions for the Henny Penny PFE-590. Installation of this unit should be performed only by a qualified service technician. Do not puncture the fryer with any objects such as drills or screws as electrical shock or component damage could result.
Model PFE- 590/592 7 . Remove the counterweights from the pallet, which are strapped to the pallet, under the fryer . Do not drop. The counterweights weigh approximately 18 lbs. (8.1 kg.) each. Handle with care, or personal injury could result. 8. Remove rear service cover .
Model PFE- 590/592 Optional Ramp Unloading 2-3 1 103.
Model PFE- 590/592 404 2-4.
Model PFE- 590/592 The proper location of the fryer is very important for operation, speed, and convenience. Choose a location which will provide easy loading and unloading without interfering with the final assem- bly of food orders.
Model PFE- 590/592 2-5. VENTILA TION OF FR YER The fryer should be located with provision for venting into adequate exhaust hood or ventilation system.
Model PFE- 590/592 2-7. INTERNA TIONAL Units being used outside the United States may not be shipped ELECTRICAL with the power cord attached to the unit because of the different REQUIREMENTS wiring codes. The fryers are available from the factory wired for 208, 240, 380 and 415 volts, 3 phase, 50 Hertz service.
Model PFE- 590/592 2-7. INTERNA TIONAL ELECTRICAL REQUIREMENTS (Continued) • The supply power cords shall be oil-resistant, sheathed flexible cable, no lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord.
Model PFE- 590/592 BOIL-OVER PREVENTION IN HENNY PENNY COOKERS F AILURE T O FOLLOW THESE INSTRUCTIONS CAN RESUL T IN SHOR TENING OVERFLOWING THE FR YPOT WHICH COULD CAUSE SERIOUS BURNS, PERSONAL INJURY . FIRE AND/OR PROPERTY DAMAGE. • THE SHOR TENING MA Y BE STIRRED ONL Y DURING THE MORNING ST AR T UP PROCEDURE.
Model PFE- 590/592.
Model PFE- 590/592 3-1. OPERA TING COMPONENTS POWER/PUMP Switch A three way switch with center OFF position; move the switch to the position marked POWER to operate the fryer; move the switch to the p.
Model PFE- 590/592 3-1. OPERA TING COMPONENTS (Continued) Safety Relief V alve Ring DO NOT PULL THIS RING . SEVERE BURNS FROM THE STEAM WILL RESUL T . Pressure Gauge Indicates the pressure inside the frypot.
Model PFE- 590/592 3-1. OPERA TING COMPONENTS (Continued) High T emperature Limit This is a safety component that senses the temperature of the shortening; if the temperature of the shortening exceeds.
Model PFE- 590/592 3-2. LID OPERA TION Continued) DO NOT LIFT HANDLE OR FORCE LID LA TCH OPEN BEFORE PRESSURE GAUGE READS “0” PSI. ESCAPING STEAM AND SHOR TENING WILL RESUL T IN SEVERE BURNS. TO A V OID SERIOUS PERSONAL INJURY , DO NOT OPERA TE WITHOUT LID COVER IN PLACE AND ALL COMPONENTS INST ALLED.
Model PFE- 590/592 3-4. SWITCHES AND Refer to image at end of this section. INDICA T ORS EXIT COOL Button After cooking, or filtering the shortening, the temperature automati- cally goes into the Cool.
Model PFE- 590/592 3-4. SWITCHES AND INDICA T ORS (Continued) HI T emperature Indicator The display reads “HI” if the shortening temperature is 40° F above the setpoint Drop Indicator The display.
Model PFE- 590/592 3-4. SWITCHES AND INDICA T ORS (Continued) TEMPERA TURE BUTTON DIGIT AL DISPLA Y PRODUCT BUTTONS Figure 3-2 3-7 40 3.
Model PFE- 590/592 3-5. FILLING OR ADDING SHOR TENING The shortening level must always be above the heating elements when the fryer is heating and at the frypot level indicators on the r ear of the frypot (Figur e 3-3). Failur e to follow these instructions could r esult in a fir e and/or damage to the fryer .
Model PFE- 590/592 3-6. BASIC OPERA TION Follow the procedure below on the initial start-up of the fryer , and each time the fryer is brought from a cold, or shut down condition, back into operation. These are basic, general instructions. Be sure to follow KFC’ s Standards Library when operating the fryer .
Model PFE- 590/592 3-6. BASIC OPERA TION 4 . Allow fryer to heat until digital display shows “DROP”. (Continued) (Press the EXIT COOL button if the display shows COOL”) The heat cycles on and off approximately 10 degrees before the setpoint temperature, to help prevent overshooting the setpoint temperature.
Model PFE- 590/592 3-7. CARE OF THE SHOR TENING FOLLOW THE INSTRUCTIONS BELOW TO A VOID SHOR TENING OVERFLOWING THE FRYPOT , WHICH COULD RESUL T IN SERIOUS BURNS, PERSONAL INJURY , FIRE, AND/OR PROPER TY DAMAGE. 1. T o protect the shortening when the fryer is not in immediate use, the fryer should be put into the Cool Mode.
Model PFE- 590/592 3-8. FIL TERING INSTRUCTIONS (continued) ONL Y FIL TER WHEN “COOL” IS DISPLA YED. FAILURE T O DO SO CAN RESUL T IN SHOR TENING OVERFLOWING THE FR YPOT , CAUSING SERIOUS BURNS, PERSONAL INJUR Y , FIRE,AND/OR PROPER TY DAMAGE .
Model PFE- 590/592 3-8. FIL TERING 5 . Scrape cracklings and crackling ring from frypot and discard. INSTRUCTIONS Do not let cracklings drain into filter drain pan. These crack- (Continued) lings can cause a burned taste in gravy . W ipe all surfaces with a clean damp towel.
Model PFE- 590/592 3-10. CLEANING THE FR YPOT After the initial installation of the fryer , as well as before every change of shortening, the frypot should be thoroughly cleaned as follows: 1. T urn the POWER/PUMP switch to OFF positioin, and unplug unit from wall receptacle.
Model PFE- 590/592 3-10. CLEANING THE FR YPOT (Continued) Do not use steel wool, other abrasive cleaners or clean- ers/sanitizers containing chlorine, br omine, iodine or ammonia chemicals, as these will deteriorate the stain- less steel material and shorten the life of the unit.
Model PFE- 590/592 3-13. PREVENTIVE Cleaning Deadweight Assembly - Daily MAINTENANCE DO NOT A TTEMPT T O REMOVE DEADWEIGHT CAP WHILE FR YER IS OPERA TING . SEVERE BURNS OR OTHER INJURIES WILL RESUL T . 1. At the end of each day’ s usage of the fryer , the deadweight assembly must be cleaned.
Model PFE- 590/592 3-13. PREVENTIVE Reversing Lid Gasket (Continued) MAINTENANCE Continued) Be sure the metal arm on the left side of the lid is in the vertical position holding the lid upright, or severe injuries could result. (See photo at left.) 3.
Model PFE- 590/592 3-13. PREVENTIVE Cleaning Safety Relief V alve-Annually MAINTENANCE Continued) DO NOT A TTEMPT T O REMOVE SAFETY V AL VE WHILE FR YER IS OPERA TING , OR SEVERE BURNS OR OTHER INJURIES WILL RESUL T . DO NOT DISASSEMBLE OR MODIFY THIS SAFETY V AL VE.
Model PFE- 590/592 3-14. PROGRAMMING 1. Press and hold the FUNCTION button for two seconds. “REG PROGRAM” shows in the display , followed by “CODE”.
Model PFE- 590/592 3-14. PROGRAMMING 8. After the load compensation, press and release the (Continued) FUNCTION button. “PROP” and “CONTROL” shows on the left side of the display and the factory preset proportional control temperature shows on the right side of the display .
Model PFE- 590/592 3-14. PROGRAMMING 13 . After the filter value is set, press and release the FUNCTION (Continued) button. “EOC” and “EXIT” flashes on the left side of the display , and “COOL” shows on the right side of the display .
Model PFE- 590/592 3-15. SPECIAL PROGRAM MODE Reset Usage (Continued) 1. Press and hold the FUNCTION button for two seconds until “REG PROGRAM” shows in the display . As soon as “REG PROGRAM” shows in the display , press and release the FUNCTION button 2 times until “RESET USE” shows in display .
Model PFE- 590/592 3-15. SPECIAL PROGRAM MODE T ech I/O Mode (Continued) 1. Press and hold the FUNCTION button for two seconds until “REG PROGRAM” shows in the display . As soon as “REG PROGRAM” shows in the display , press and release the FUNCTION button 4 times until “TECH I-O” shows in the display .
Model PFE- 590/592 3-15. SPECIAL PROGRAM Heat Control MODE (Continued) 1. Press and hold the FUNCTION button for two seconds until “REG PROGRAM” shows in the display . As soon as “REG PROGRAM” shows in the display , press and release the FUNCTION button 6 times until “HEA T CNTRL” shows in the display .
Model PFE- 590/592 Power switch on but fryer completely inoperative Pressure not exhausting at end of Cook Cycle Operating pressure too high 4-1. TROUBLE SHOOTING GUIDE Problem Cause Correction • Op.
Model PFE- 590/592 4-2. ERROR CODES In the event of a control system failure, the digital display will show an “Error Message”. These messages are coded: “E04”, “E05”, “E06”, “E41”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the product buttons.
Model PFE- 590/592.
Model PFE- 590/592 G L O S S A R Y HENNY PENNY PRESSURE FRYERS air valve a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers airflow switch a swit.
Model PFE- 590/592 counterweight assembly an assembly of weights and cables that enable the eight head fryer lid to lift easily cracklings the crumbs of breading that come off the product during a coo.
Model PFE- 590/592 filter drain pan a pan that rolls or slides under the fryer into which shortening is drained filter envelope a fiber envelope into which the filter screen is placed; the end of the .
Model PFE- 590/592 lid assembly an assembly comprised of lid, lid handle, lid latch, and lid gasket (Note: on four head fryers. the lid assembly includes spindles) lid gasket the gasket around the lid.
Model PFE- 590/592 sift breading the process of removing clumps from breading solenoid valve a valve used to generate or release pressure for the cook cycle spark igniters the igniters that create a s.
*FM05-032-G* Henny Penny Corp., Eaton, Ohio 45320, Revised 8-6-10 Henny Penny Corporation P .O.Box 60 Eaton,OH 45320 1-937-456-8400 1-937-456-8402 Fax T oll free in USA 1-800-417-8417 1-800-417-8434 Fax w w w .
An important point after buying a device Henny Penny PFE-590 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Henny Penny PFE-590 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Henny Penny PFE-590 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Henny Penny PFE-590 you will learn all the available features of the product, as well as information on its operation. The information that you get Henny Penny PFE-590 will certainly help you make a decision on the purchase.
If you already are a holder of Henny Penny PFE-590, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Henny Penny PFE-590.
However, one of the most important roles played by the user manual is to help in solving problems with Henny Penny PFE-590. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Henny Penny PFE-590 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
