Instruction/ maintenance manual of the product BH60 Heatiator
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3 Hopper Lid Outside Air Knockout (either side) Boiler Drain (Either Side) Heat Exchange Cleanout Cover Flue Pipe - 3” Pellet V ent Combustion Blower T emperature/ Pre.
4 Please read this entire manual before you install and use your new boiler . Failure to follow instructions may result in property damage, bodily injury , or even death.
5 Bulk Storage Hopper - Item # 1-00-73450, with 1500 lb pellet capacity , it will automatically re-ll the unit hopper when it falls below a certain level.
6 Preparation For Installation: 1. Install 3/4” MPT boiler drain in the tting as shown. Either side can be utilized. Note: If using the supply and return on each side, either one of the returns is going to need the drain valve incorporated. Note: Use teon pipe threa d sealant or teon tape on ALL threads befor e connections ar e made.
7 The rst thing that needs to be done is deciding where and how the boiler will be installed. Things that need to be taken into consideration are the intended use of the boiler .
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9 Requir ements for T erminating the V enting W ARNING: V enting terminals must not be recessed into a wall or siding. NOTE: Only PL vent pipe wall pass-throughs and re stops should be used when venting through com- bustible materials.
10 V enting Use only 3” pellet vent pipe to vent your pellet boiler . A combustion blower is used to extract the combustion gases from the rebox. This creates a negative pressure in the rebox and a positive pressure in the venting system as shown in Fig.
1 1 3” T ype “L” or “PL” V ent pipe The minimum vent conguration is a 90 o or T ee on a starter collar and a 24” length horizontal through an exterior wall. A cap on the end should direct the ue gases down and away from the structure.
12 NOTE: Read and follow all of the ven t pipe manufa cturers ’ instruction s on the proper installa tion and support of the vent pipe. Adhere to all clearances to combustibles. DO N OT I NS T A LL A FL UE D AMP ER I N TH E EXHAUST VENTING SYSTEM OF THIS UNIT .
13 NOTE: If outside air is installed, the inlet cover should not be placed in an ar ea wher e drifting of snow or ice will build up, blocking the intake air supply . Hearth & Home T echnologies strongly recommends the use of outside air for all pellet boiler applications.
14 BYP ASS V AL VE SYSTEM SUPPL Y 3/4" * 3/4" NPT MALE PLUG * BOILER DRAIN, 3/4" NPT MALE X 3/4" HOSE T YPICAL BOILER HOT W A TER PIPING SHOWING AIR REMOV AL SYSTEM, PROVISIONS FOR THE EXP ANSION OF W A TER AND THE A UTOMA TIC COLD W A TER SUPPL Y .
15 Boilers intended to be connected to an existing boiler or boiler system shall: 1. Be capable of being installed without interfering with the normal delivery of heated water from the original boiler to the radiation system.
16 Installing Duct EXAMPLE OF PIPING IN SERIES WITH AN EXISTING OPERA TIONAL BOILER * BOILER DRAIN, 3/4" NPT MALE X 3/4" HOSE .
17 Installing Duct/Air Conditioning PRESSURE REDUCING V ALVE (PRV ) OR COMBINA TION PRV AND RELIEF V ALVE * BOILER DRAIN, 3/4" NPT .
18 NOTE: AL W A YS REFER T O THE INDIVIDUAL C OMPONENTS RECOMMENDED INST ALLA TION INSTRUCTIONS FOR THE PROPER MOUNTING POSITION AND LOCA TION WITHIN THE PIPING SYSTEM. MIXING V ALVE SET TO DESIRED W A TER TEMPERA TURE.
19 AIR VENT (T YPICALL Y INST ALLED IN THE HIGHEST ACCESSABLE L OCA TION IN THE PIPING) (LOW TEMPERA TURE) RADIANT FLOOR HEA T (LOW TEMP.
20 Electrical interconnection of the BH60 to an existing heat pump, or fuel-red hot air furnace: Interconnection with a heat pump will generally require a second thermostat to be installed.
21 EXISTING HEA T PUMP CONTROLS LOW VOL T AGE 24 V AC C OIL O/A sensor terminals in control co.
22 N L R C W1 G R W1 G C set 3° below new t'stat set 3° above existing t'stat 24 V AC com. 24 V AC hot Heat Control F an Control Existing T'stat Wiring ( by installer ) 3 4 1 6 5 7 8 .
23 EXISTING BURNER / F AN SYSTEM ( GAS, OIL, ELECTRIC) EXISTING BURNER / F AN SYST.
24 WIRELESS THERMOST A T WIRING 2 AMP-CONTROLLED CIRCULA T OR OUTLET /AUX. DUMP ZONE L T .BLUE VIOLET R1 RELA Y 6 4 8 LOW VOL T AGE BROWN BROWN GREEN WHITE 5 3 7 L T .
25 Draft T est Pr ocedure Af te r the ve nt in g is com pl et ed , the r eb ox dra ft wil l nee d to be checke d and possibly adjusted. After removing the plug bolt from the draft hole (3/16” hex key wrench) shown in Fig.
26 Power Light Indicates power to the contr ol boar d. (Ready) Status Light W ill be lit anytime the unit is in operation. Combustion Blower Light Indicates Power to combustion blower Feed Motor Light Indicat es Power to the feed motor .
27 Setting The Boiler T emperature Without the Outdoor Air T emp - Sensor Installed T o set the maximum boiler water temperature, simply tu r n t he M a x. T e mp . w at e r t em p e ra t u r e d i a l t o t h e desired setting. The control and the boiler will then perform to achieve and maintain the set temperature.
28 Pellet Boiler Outdoor Air Reset Operation When the outdoor sensor is installed, at 20° F . or below OA T (Outdoor Air T emperature), the boiler will operate at the temperature set on the Maximum T emperature knob.
29 Starting A Fire Automatically 1. T urn Mode Selector to “OFF”. This resets the control in addition to turning it of f. 2. Clean Burnpot with scraper . This is typically a weekly maintenance procedure, but, depending on the fuel being burned, may need done more frequently .
30 W A TER TEMPERA TURE MAX. TEMP . MIN. TEMP . 4. If Starting After an Empty Ho pper , T urn Feed Adjuster to “TEST” (for one 60 second cycle). This will charge pellets into the auger tube and also allow you to check the motors for operation.
31 8. T urn the MIN. TEMP . Dial on the control board to the desired Minimum temperature. This will start the lighting process if the temperature at the aquastat sensor is approximately 5° F . less than the set temperature on the MAX TEMP . dial. 9. Fill hopper with pellets and remove ashes as required.
32 NOTE: Stirring the starting gel into the pellets usually allows the r e to become established quicker . CAUTION : A vapor ash could occur if too much time is allowed to pass before lighting the starting gel. CAUTION: Care must be taken not to get starting gel on your hands or clothing.
33 Burnpot Cleaning: The burnpot should be cleaned no less than once a week. For best operation the burnpot should be cleaned every time the hopper is lled with pellets. The re does not have to be out to scrape the burnpot although it is recommended the boiler be on minimum burn at the time of cleaning.
34 Soot and Flyash: Formation and Need for Removal The products of combustion will contain small particles of yash.
35 Inspect all sealing gaskets to ensure a proper seal and re-install all components removed for cleaning. No t e: Th e r eb o x baf es ( #1 - 10 - 23 2 05 2 )a r e c on s id e r e d to be a consumable item. Check for signs of warping or damage, and r eplace if necessary .
36 The boiler MUST be OFF at the circuit breaker , and COO L b ef ore yo u att emp t to cl ean th e com bus tio n blower . The wire to the combustion blower doesn’t need to be disconnected during the cleaning process.
37 Operation of the HF60 During a Power Failure - A supply of 120 V AC is required for operation. In the event of a power failure, the unit will not operate.
38 1. No pellets in hopper . 2. Firebox draft may be too low for low draft pressure sw itc h i n fe ed er cir cu it to o pe ra te .
39 BTU Input Range= 0, and 9350 to 60,000* 0 BTU if system is satised. Min. Burn = 1.1 pound per hour Max. Burn = 7 pounds per hour * 8500 BTU per pound gures Electrical 120 V AC 60 Hz Combustion blower 1.
40 W iring Diagram 120 VOL TS A.C. 60 HZ. 1.7 AMPS ( normal operation ) 5.3 AMPS ( ignition mode ) BLACK BONDED T O STOVE BOD Y GREEN WIRE IS GROUND N.O.C ONT ACTS LOW PRESSURE SWIT CH FEEDER MOT OR GREEN WIRE IS GROUND BONDED TO ST OVE BODY BLACK L T .
41 ECO-CHOICE™ LIMITED W ARRANTY Hearth & Home T echnologies Inc., on behalf of its Heatilator® brand (”HHT”), extends the following warranty for all ECO- CHOICE™ furnace and boiler products (“Products”) that are purchased from an HHT authorized dealer .
42 Hearth & Home T echnologies 352 Mountain House Road, Halifax, P A 17032 8 Flooring must be non-combustible material e xtending 6” to the sides, and 16” (US) or 18”(C AN) in front of the ash remov al door .
04/12 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
02/12 IMPORT ANT : THIS IS DA TED INFORMA TION.
02/12 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
02/12 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
Notes.
1 T urn Mode Selector to OFF . 2 Scrape the air holes in the burnpot.** 3 Fill the hopper with pellets. 4 T urn Feed Adjuster to “T est”.* 5 Check the Combustion Blower and Feeder Motor for operation.* 6 T urn Feed Adjuster back to the #4, or previously known setting.
At Harman, w e build each product to a standar d, not a price . This powerful heating appliance boasts uncompromising attention to detail and helps preserve our planet by using envir onmentally responsible fuels.
An important point after buying a device Heatiator BH60 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heatiator BH60 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heatiator BH60 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heatiator BH60 you will learn all the available features of the product, as well as information on its operation. The information that you get Heatiator BH60 will certainly help you make a decision on the purchase.
If you already are a holder of Heatiator BH60, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heatiator BH60.
However, one of the most important roles played by the user manual is to help in solving problems with Heatiator BH60. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heatiator BH60 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
