Instruction/ maintenance manual of the product H-IM-FP Heatcraft Refrigeration Products
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Fie ld Wi r i ng .......................................................... 12 Re fri ger at i on Cha r gi ng ........................................ 13 Op er a ti ona l Check out ......................................... 14 Sys t em Ba la nci ng ...
2 Ge n e ra l Sa fety Inf o rmat ion 1. Ins ta lla ti on a nd ma in t ena nce t o b e p erfo rmed only by c er tified personne l who ar e fa mi lia r wit h th is typ e o f equ ipme nt. 2. Ma k e su re t hat a l l fiel d wi ri ng co nfo rms t o t he req ui r eme nts o f t he eq ui pmen t a nd a l l ap p lica bl e nat io na l and l o ca l codes.
3 Comp ressor Mo d ule Sp ecific a tions T a ble 1. He rmet ic Comp ress o r Mo d ule Elec trica l Da ta Her met ic Comp resso r Comp resso r Data Cr a nkcase Comp resso r Elec t ri ca l Rat i ng RL A = MCC/1.56 Heat e r Re fri ger a nt Eva p. T emp.
4 HP 2 2 2 1/ 2 2 1/ 2 3 3 3 1/ 2 3 1/ 2 4 1/ 2 4 1/ 2 5 1/ 2 5 1/ 2 6 2 2 2 1/ 2 2 1/ 2 3 3 3 1/ 2 3 1/ 2 4 1/ 2 4 1/ 2 5 1/ 2 5 1/ 2 6 Mode l V olts Phase Hz RL A LRA MC C W atts T yp e Lb s. Mi n. Max ZS15K4E -PFV 208-230 1 60 12.2 61.0 19.0 40 404a 22 -5 35 ZS15K4E -TF5 208-230 3 60 8.
5 SY S. 1 Figure 1. Dime ns iona l Diag ra ms 3 2 1 Syste m Pos ition One Fan T o p Vie w T wo Fa n T op Vie w Thre e Fa n T op V ie w X = 59.00 (Single Fan Le ngth) X = 78.00 (T wo Fan Le ngth) X = 100.50 (Three Fan Length) Please note s ystem po sit ions.
6 Conde ns ing Unit Pl ace me nt Sp ace a nd Lo c at ion Req ui reme nts The most impor ta nt c onsi der at io n whi ch must b e ta k en i nt o accou nt whe n decidi ng upon t he locat io n o f a i r .
7 Conde ns ing Unit Riggi ng Ri ggi ng Ho les Figure 3. Conde ns ing Unit Rigging A deq ua t e ri ggi ng meas ur es mus t b e ta k en t o s up p o r t un it wei ght a nd t o pr ot e c t t he un it fr om da ma ge d ur i ng u nload i ng a nd pl ace men t pr o cess.
8 Re f rige ra tion Pipi ng And Line Sizing Re f rige ra tion Piping And Line Sizing The sys t em as s up p lied by Heat cr a f t Re fri ger ati on Pr od uc ts, w as t hor o ughly clea ned a nd de hydr at ed at t he fac t or y . For ei g n matt er ma y en t er t he sy s t em by w ay o f the e va por at or t o co ndens i ng un it pi pi ng.
9 Figure 5. Dr a in Line Re f rige ra tion Pipi ng Suc tion Lines NO TE: If the s uc ti on li ne mus t rise t o t he p oi nt h ighe r tha n the s uc ti on c onnec ti on o n the e va por at or , a s uc t io n li ne tr ap a t the o utlet o f the e va p or at or must b e pr ovi ded.
10 Re f rige ra tion Pipi ng 1. Nor ma l ly , a ny str ai ght ru n o f t u bi ng mus t b e s up p or t ed i n at least two locat io n s nea r each end o f t he ru n. Long ru ns req ui r e addit iona l s up p or ts. The r efr ige r a nt li nes sho u ld b e s up p or t ed a nd fast ened pr op er ly .
11 Lea k De tec tion And Ev a cua tion Lea k T esting A f te r a ll li nes ar e co nnec t ed, the e nt i re syste m must b e lea k t es t ed. The comp let e sys t em s hou ld be pr ess ur ized t o not mor e tha n 150 PSIG wit h re frige r a nt a nd dr y n itr o ge n.
12 Fie ld Wi ring The fie ld w ir i ng s hou ld e nt er t he ar eas as pr ov ided on t he un it. The wi r i ng dia gr a m fo r each u nit i s locat ed on t he i nsid e o f t he el e c tr ica l pa nel d oor . Al l fiel d w ir i ng s hou ld b e d one i n a pr o fess io na l m a nner a nd i n acco rda nce wit h a ll go vern ing c odes.
13 Re f rige ra tion Cha rging Re f rige ra tion Cha rging 1. Ins ta ll a liq ui d li ne drie r i n t he re frige r a nt s upp ly line between t he servi ce ga uge a nd t he liq u id se r vi ce por t o f the r e ceive r . This e xtr a drie r w i l l i n s ur e t hat a l l r efr ige r a nt s u pp lied t o t he sy st em is cl ea n a nd dr y .
14 Op e ra tiona l Ch eck o u t A f te r t he sy ste m has b een cha r ged a nd has oper at e d fo r at least 2 hou rs at nor ma l oper ati ng cond it io n s wit hout a ny i ndica ti on o f ma lfunc t io n, it sho u ld b e a llo wed t o o p er at e ove rn i ght on a u t om at ic co nt r o ls.
15 Pre v e ntiv e Ma int ena nce Rout i ne pr eve nt ive ma i nt ena nce o f a ny mecha ni ca l eq u i pmen t is cr iti ca l t o its long t er m re liabi lity . Dur i ng nor ma l oper ati on a l l eq ui pmen t wi l l e xp er ienc e some de t er io r at io n d ur i ng its lifet i me ca used by wea r a nd ev ir onme nta l i nfluenc es.
16 Pre v e ntiv e Ma int ena nce.
17 Pre v e ntiv e Ma int ena nce.
18 Re pla ce me nt P a r t s T a ble 3. Repl ace me nt P a r ts List P a r t s Description P a r t Numb er Comp resso r Con tac t or - 24 V o lt 2252440 Comp resso r Con tac t or - 230 V o lt 2252340 .
19 Wi ring Diag ra m Diag ra m 1. T ypic a l Wi ring Diag ra m HI PRESSURE CONTROL LO PRESSURE C ONTRO L CONDENSER F AN MOTORS COMPRESSOR CO NT ACTOR F A CTORY WIRING USE 60 DEG. C WIRE USE COPPER CONDUCT ORS ONL Y FIELD WIRING M1 PB1 POWER BLOC K COMP1 FB1 CCH1 C1A1 F AN CIRCUIT FUSES COMPRESSOR CRANKCASE HEA TER COMP .
20 Sta r t-u p Ch ecklist Da te o f Sta r t-up Lo cation CO NDEN SING U NIT MOD EL # ELEC TRIC AL • Che ck Comp resso r Amps fo r COO LE R and FREEZ E R co mpr essors.
21 Sta r t-u p Ch ecklist RECOR D O UTDOOR TEMP E RA TUR E ______°F . SY STEM VO L T A G E ______V olts ______PH ______PH Sys t em 1 Co mpr essor Amps ______L1 ______L2 ______L3 Sys t em 2 Co mpr ess.
22 Not es.
23 Not es.
2175 W . P ar k Place Blvd. • St one Mou nta i n, Geor gia 30087 (770) 465-5600 • Fax: (770) 465-5990 www .heat cra f trpd.co m Si nce p r od uc t i mpr ove men t is a co n ti nu i ng effo r t, we r ese r ve t he ri ght t o m a k e cha nges i n s p e cificat io ns wit hout no ti ce.
An important point after buying a device Heatcraft Refrigeration Products H-IM-FP (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heatcraft Refrigeration Products H-IM-FP yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heatcraft Refrigeration Products H-IM-FP - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heatcraft Refrigeration Products H-IM-FP you will learn all the available features of the product, as well as information on its operation. The information that you get Heatcraft Refrigeration Products H-IM-FP will certainly help you make a decision on the purchase.
If you already are a holder of Heatcraft Refrigeration Products H-IM-FP, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heatcraft Refrigeration Products H-IM-FP.
However, one of the most important roles played by the user manual is to help in solving problems with Heatcraft Refrigeration Products H-IM-FP. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heatcraft Refrigeration Products H-IM-FP along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center