Instruction/ maintenance manual of the product 25006801 Heatcraft Refrigeration Products
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F ield W iring ................................................................................. 12 Refrigeration Charging ........................................................... 13 Operational Checkout ............................................
2 - 1. Installation and maintenance to be performed only by certied personnel who are familiar with this type of equipment. 2. Make sure that all eld wiring conforms t o the requirements of the equipmen t and all applicable national and local codes.
3 Compr essor Module Specications T able 1. Hermetic Compressor Module Electrical Data Hermetic Compressor Compressor Data Crankcase Compressor Electrical R ating RLA = MCC/1.56 Heater Refrigerant Evap . T emp. Model V olts Phase H z RLA LRA MCC Watts T ype Lbs.
4 HP 2 2 2 1/ 2 2 1/ 2 3 3 3 1/ 2 3 1/ 2 4 1/ 2 4 1/ 2 5 1/ 2 5 1/ 2 6 2 2 2 1/ 2 2 1/ 2 3 3 3 1/ 2 3 1/ 2 4 1/ 2 4 1/ 2 5 1/ 2 5 1/ 2 6 Model V olts Phase H z RLA LRA MCC Watts T ype Lbs. Min. Max ZS15K4E-PFV 208-230 1 60 12.2 61.0 19.0 40 404a 22 -5 35 ZS15K4E- TF5 208-230 3 60 8.
5 SYS. 1 F igure 1. Dimensional Diagrams 3 2 1 System P osition One F an T op View T wo F an T op View Three F an T op View X = 59.00 (Single F an Length) X = 78.00 ( T wo F an Length) X = 100.50 ( Three F an Length) Please note system positions . Liquid Lines Suction Lines Electrical Knockout (4) Optional Disconnect Switch End View Side View SYS.
6 Condensing Unit P lacement Space and L ocation Requirements The most important consideration which must be taken into accoun t when deciding upon the location of air- cooled equipment is the pro vision for a supply of ambient air to the c ondenser , and removal of hea ted air from the condensing unit or remote c ondenser area.
7 Condensing Unit Rigging Rigging Holes F igure 3. Condensing Unit Rigging Adequat e rigging measures must be tak - en to support unit weight and to protect the unit from damage during unloading and placement proc ess. Rigging holes have been pr ovided in legs and under the unit compressor c ompar t- ment frame to assist.
8 Refrigeration P iping And Line Sizing Refrigeration Piping A nd Line Sizing The system as supplied b y Heatcraft Refrigeration Pr oduc ts, was thoroughly cleaned and deh ydrated at the factory. F oreign matter may enter the sy stem by wa y of the evaporator t o condensing unit piping.
9 F igure 5. Drain Line Refrigeration P iping Suction Lines NO TE: If the suction line must r ise to the point higher than the suction connection on the evaporator , a suc tion line trap at the outlet of the evaporat or must be provided .
10 Refrigeration P iping 1. Normally , any straight run of tubing must be supported in at least two locations near each end of the run. Long runs require additional supports.
11 L eak Detection And Evacuation Leak T esting After all lines are connected, the entir e system must be leak tested. The complete sy stem should be pressurized t o not more than 150 PSIG with refrigeran t and dr y nitrogen. The use of an electronic type of leak detector is highly recommended because of its gr eater sensitivity to small leaks.
12 F ield Wiring The eld wiring should enter the areas as pr ovided on the unit. The wiring diagram for each unit is located on the inside of the electrical panel door . All eld wiring should be done in a professional manner and in accordanc e with all governing codes .
13 Refrigeration Charg ing Refrigeration Charging 1. Install a liquid line drier in the refrigerant supply line between the service gauge and the liquid ser vice por t of the receiv er . This extra drier will insure that all refrigerant supplied to the syst em is clean and dr y.
14 Operational Checkout After the system has been charged and has oper ated for a t least 2 hours at normal operating conditions without an y indication of malfunction, it should be allowed to operat e overnight on automatic controls .
15 P reven tive Maint enance Routine preventiv e maintenance of any mechanical equipment is critical to its long term reliability . During normal operation all equipment will experience some deteriora tion during its lifetime caused by w ear and evironmental inuences.
16 P reven tive Maint enance.
17 P reven tive Maint enance.
18 Replacement P ar ts T able 3. Replacement P ar ts List P ar ts Descr iption P ar t Number Compressor C ontac tor - 24 Volt 2252440 Compressor C ontac tor - 230 Volt 2252340 T erminal Block 6 Pole, .
19 W ir ing Diagr am Diagram 1. T ypical Wiring Diagram HI PRESSURE CONTROL LO PRESSURE C ONTROL CONDENSER F AN MOTORS COMPRESSOR CONT ACTOR F ACTORY WIRING USE 60 DEG. C WIRE USE COPPER CONDUCT ORS ONLY FIELD WIRING M1 PB1 POWER BLOCK COMP1 FB1 CCH1 C1A1 F AN CIRCUIT FUSES COMPRESSOR CRANKCASE HEA TER COMP .
20 Star t-up Check list Date of Start-up Location CONDENSING UNIT MODEL # ELEC TRICAL • Check Compressor Amps f or COOLER and FREEZER compressors . Should match nameplate.
21 Star t-up Check list REC ORD OUTDOOR TEMPERA TURE ______°F . SYSTEM VOL T A GE ______V olts ______PH ______PH System 1 C ompressor Amps ______L1 ______L2 ______L3 System 2 C ompressor Amps ______L.
22 Notes.
23 Notes.
2175 W . Park Place Blv d. • Stone Mountain, Georgia 30087 (770) 465-5600 • F ax: (770) 465-5990 www.heatcraftrpd.com Since product improv ement is a continuing eort, we reserve the right to make changes in specications without notice . W ARNING Refrigerant can be harmful if it is inhaled.
An important point after buying a device Heatcraft Refrigeration Products 25006801 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heatcraft Refrigeration Products 25006801 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heatcraft Refrigeration Products 25006801 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heatcraft Refrigeration Products 25006801 you will learn all the available features of the product, as well as information on its operation. The information that you get Heatcraft Refrigeration Products 25006801 will certainly help you make a decision on the purchase.
If you already are a holder of Heatcraft Refrigeration Products 25006801, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heatcraft Refrigeration Products 25006801.
However, one of the most important roles played by the user manual is to help in solving problems with Heatcraft Refrigeration Products 25006801. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heatcraft Refrigeration Products 25006801 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center