Instruction/ maintenance manual of the product HTS SERIES SPLIT SYSTEM Heat Controller
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Split Pr oducts HSS Series Split System, 1 1 / 2 to 5 T ons HTS Series Split System, Tw o Stage, 2-5 T ons Outdoor Split Geother mal Heat Pumps Installation, Operation & Maintenance Instr uctions .
2 www .heatcontoller .com This page left intentionally blank The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008.
3 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Model Nomenclatur e: for Indoor Split Series NOTE: Above model nomenclature is a general reference. Consult individual specication catalogs for detailed information.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 4 Heat Controller , Inc. Water-Source Heating and Cooling Systems W ARNING! V erify refrigerant type before proceeding. Units are shipped with R-22 and R-410A refrigerants.
5 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com General Information Inspection Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 6 Heat Controller , Inc. Water-Source Heating and Cooling Systems The installation of geot.
7 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com T able 1b: GeoMax 2 (H T S) Air Handler Characteristics for Brands other than Above Models Model* Nominal T ons* Evaporator T emp (ºF) CFM Capacity (MBtuh)** 024 - Part Load 1.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 8 Heat Controller , Inc. Water-Source Heating and Cooling Systems Air Handler Selection Example Figure 1 shows a typical performance table for a heat pump air handler .
9 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Installation NOTICE! Failure to remove shipping br ac ke t s fr om s p ri ng -m ou nt ed c o mp re ss or s wi ll c a us e ex ce s si ve n oi se , an d c ou ld c a us e component failure due to added vibration.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 10 Heat Controller , Inc. Water-Source Heating and Cooling Systems Installation Figure 2: HTS/HSS Installation External Flow Controller Mounting The Flow Controller can be mounted beside the unit as shown in Figure 7.
11 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Installation CAUTION! The following instructions represent industry accepted installation practices for closed loop earth coupled heat pump systems.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 12 Heat Controller , Inc. Water-Source Heating and Cooling Systems Earth loop temperatures can range between 25 and 1 10°F [-4 to 43°C]. Flow rates between 2.
13 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com T able 2: Antifreeze Percentages by Volume T able 1: Approximate Fluid Volume (U.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 14 Heat Controller , Inc. Water-Source Heating and Cooling Systems Gr ound-W ater Heat Pum.
15 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com W ater Coil Low T emperature Limit Setting For all open loop systems the 30°F [-1.1°C] FP1 setting (factory setting-water) should be used to avoid freeze damage to the unit.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 16 Heat Controller , Inc. Water-Source Heating and Cooling Systems W ater Quality Parameter HX Material Closed Recirculating Open Loop and Recir culating W ell Scaling Potential - Primary Measur ement pH/Calcium Hardness All - pH < 7.
17 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Refrigeration Installation x CAUTION! x CAUTION! Installation of a factory supplied liquid line bi-directional lter drier is required.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 18 Heat Controller , Inc. Water-Source Heating and Cooling Systems Refrigeration Installat.
19 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Figure 12b: T ypical Split/Add-on Coil Fossil Fuel Furnace Installation (In.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 20 Heat Controller , Inc. Water-Source Heating and Cooling Systems Refrigeration Installation T able 6a: R-22 Charging Values T able 6b: R-410A Charging V alues x NOTICE! x NOTICE: Use tables 14a to 15 for superheat/subcooling values.
21 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Refrigeration Installation T urn service valves full out CCW (see T able 5) and then turn back in one-half turn to open service ports.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 22 Heat Controller , Inc. Water-Source Heating and Cooling Systems Hot W ater Generator Fi.
23 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com The heat pump, water piping, pump, and hot water tank should be located where the ambient temperature does not fall below 50°F [10°C].
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 24 Heat Controller , Inc. Water-Source Heating and Cooling Systems W ARNING! The HWG module is an appliance that operates in conjunction with the heat pump system, the hot water system and the electrical system.
25 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Electrical - Line V oltage W ARNING! T o avoid possible injury or death due to electrical shock, open the power supply disconnect switch and secure it in an open position during installation.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 26 Heat Controller , Inc. Water-Source Heating and Cooling Systems Electrical - Line V olt.
27 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com HWG Wiring - “Indoor” Compressor Section The hot water generator pump power wiring is disabled at the factory to prevent operating the HWG pump “dry .
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 28 Heat Controller , Inc. Water-Source Heating and Cooling Systems Figure 23: FP1 Limit Se.
29 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Electrical - Low V oltage Wiring Figure 27: T wo-Stage HTS Piping ELECTRICAL - THERMOST A T WIRING Thermostat Installation The thermostat should be located on an interior wall in a larger room, away from supply duct drafts.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 30 Heat Controller , Inc. Water-Source Heating and Cooling Systems CXM Control For detailed control information, see CXM Application, Operation and Maintenance (IOM) manual.
31 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com CXM Contr ols Safety Features – CXM Control The safety features below are.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 32 Heat Controller , Inc. Water-Source Heating and Cooling Systems.
33 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com T able 9b: Unit Operation CXM Contr ols CXM Control Start-up Operation The control will not operate until all inputs and safety controls are checked for normal conditions.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 34 Heat Controller , Inc. Water-Source Heating and Cooling Systems CXM Thermostat Details Thermostat Compatibility - Most all heat pump thermostats can be used with the CXM control.
35 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Unit Star ting and Operating Conditions Operating Limits Environment – “Indoor” compressor section is designed for indoor installation only .
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 36 Heat Controller , Inc. Water-Source Heating and Cooling Systems CAUTION! V erify that ALL water control valves are open and allow water ow prior to engaging the compressor .
37 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com (see troubleshooting section). If the check described fails to reveal the problem and the unit still does not operate, contact a trained service technician to insure proper diagnosis and repair of the equipment.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 38 Heat Controller , Inc. Water-Source Heating and Cooling Systems T able 12a: T wo-Stage .
39 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Unit Operating Conditions T able 14a: Size 024 HTS T wo-Stage R-410A T ypic.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 40 Heat Controller , Inc. Water-Source Heating and Cooling Systems Unit Operating Conditio.
41 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Pr e ventiv e Maintenance Water Coil Maintenance (Direct ground water applications only) If the system is installed in an area with a known high mineral content (125 P .
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 42 Heat Controller , Inc. Water-Source Heating and Cooling Systems General If operational difficulties are encountered, perform the preliminary checks below before referring to the troubleshooting charts.
43 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com W ARNING! HAZARDOUS VOL T AGE! DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. Failure to disconnect power before servicing can cause severe personal injury or death.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 44 Heat Controller , Inc. Water-Source Heating and Cooling Systems Functional T r oublesho.
45 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Functional T r oubleshooting P erformance T r oubleshooting.
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 46 Heat Controller , Inc. Water-Source Heating and Cooling Systems Note: Never connect refrigerant gauges during startup procedures. Conduct water-side analysis using P/T ports to determine water flow and temperature difference.
47 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com.
08/08.
An important point after buying a device Heat Controller HTS SERIES SPLIT SYSTEM (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heat Controller HTS SERIES SPLIT SYSTEM yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heat Controller HTS SERIES SPLIT SYSTEM - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heat Controller HTS SERIES SPLIT SYSTEM you will learn all the available features of the product, as well as information on its operation. The information that you get Heat Controller HTS SERIES SPLIT SYSTEM will certainly help you make a decision on the purchase.
If you already are a holder of Heat Controller HTS SERIES SPLIT SYSTEM, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heat Controller HTS SERIES SPLIT SYSTEM.
However, one of the most important roles played by the user manual is to help in solving problems with Heat Controller HTS SERIES SPLIT SYSTEM. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heat Controller HTS SERIES SPLIT SYSTEM along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
