Instruction/ maintenance manual of the product HDG42 Heat Controller
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Heat Controller , Inc. • 1900 Wellworth A ve. • Jackson, MI 49203 • (517)787-2100 • www .heatcontroller .com INST ALLA TION INSTR UCTIONS Air Handler HDG Series 1.
HDG Series Air Handler INST ALLA TION INSTRUCTIONS Heat Contr oller , Inc. 1 1.0 NOMENCLA TURE ............................................................................................................... 2 2.0 SAFETY ...............................
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 2 These instructions are intended as an aid to qualied licensed service personnel for proper installation, adjustment and operation of this unit. Read these instructions thoroughly before attempting installation or operation.
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 3 This document is customer property and is to remain with this unit. These instructions do not cover all the different variations systems nor does it provide for every pos - sible contingency to be met in connection with installtion.
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 4 The unit must be permanently grounded. Failure to do so can result in electrical shock causing personal injury or death. PROPOSITION 65: This appliance contains berglass insulation.
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 5 Do not install this unit in manufactured (mobile) homes. Improper installation is more likely in manufactured housing due to ductwork material, size, location and arrangement.
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 6 3.0 General The unit can be positioned for bottom return air in the upow position, left and right return in the horizon - tal position, top return in downow position.
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 7 Model Size Dimensions Unit Weight lbs. [kg] Unit Height in. [mm] Unit Weight in.
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 8 1-9/16 2-15/16 5/16 2-15/16 1-3/ 8 1-1/ 4 5/16 2-13/16 Fig.2 Coil Connection Dimensions 4.0 Applications 4.1 V ertical Upow • V ertical Upow conguration is the factory set on all models (see Fig 1).
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 9 • Using a screwdriver or pencil, lift blue plastic tab with hole away from breaker until breaker releas - es from mounting opening.
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 10 Fig.4 INDOOR COI L AND DRAIN P AN SET- UP A 1:4 A RAILS RAILS DETA IL A ENSURE THE RETA INING CHANNEL IS FULLY ENGAGED WITH THE COIL RAIL.
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 1 1 Horizontal units must be congured for right hand air supply or left hand air supply . Horizontal drain pan must be located under indoor coil. Failure to use the drain pan can result in property damage.
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 12 5.2 CONTROL WIRING IMPORT ANT : Class 2 low voltage control wiring should not be run in conduit with main power wiring and must be separated from power wiring, unless class 1 wire of proper voltage rating is used.
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 13 Model V oltage HP RPM SPEEDS CIRCUIT AMPS. MINIMUM CIRCUIT AMP ACITY MAXIMUM CIRCUIT PROTECTOR HDG18 208/230-1-60 1/8 580 3 0.68 1 15(A) HDG24 208/230-1-60 1/5 701 3 0.95 1.
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 14 6.0 Airow Performance Airow performance data is based on cooling performance with a coil and no lter in place. Select perfor - mance table for appropriate unit size.
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 15 Model Number Motor Speed CFM (W atts) External Static Pressure-Inches W .C. [kPa] 0 [0] 0.1 [.02] 0.16 [.04] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17] 0.8 [.
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 16 Terminal Fan speed M edium High Low Fan M1 M2 Red Blue B lack Black Blue Red Blue R ed Black Fan speed switch congurations: 1. All motors are shipped from the factory at medium speed as default.
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 17 7.0 DUCTWORK Field ductwork must comply with the National Fire Protection Association NFP A 90A, NFP A 90B and any applicable local ordinance.
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 18 8.0 REFRIGERANT CONNECTIONS Keep the coil connections sealed until refrigerant connections are made. See the Installation Instructions for the outdoor unit for details on line sizing, tubing installation, and charging information.
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 19 • The drain line should be insulated where necessary to prevent sweating and damage due to conden - sate forming on the outside surface of the line. • Make provisions for disconnecting and cleaning of the primary drain line should it become neces - sary .
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 20 Scroll Heat Pump Applications* Air Handler: Heat Pumps Piston Size HDG18FB-1A HRG18S-1D 0.052 inch HDG24FB-1A HRG24S-1D 0.058 inch HDG30FB-1A HRG30S-1D 0.065 inch HDG36FB-1A HRG36S-1D 0.
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 21 9.0 AIR FIL TER (not factory-installed) • External lter or other means of ltration is required. Units should be sized for a maximum of 300 feet/ min. air velocity or what is recommended for the type lter installed.
Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 22 10.0 FIL TER INST ALLA TION DIMENSIONS AIR FIL TER REMOV AL 1.Remove bolts manually , remove air lter recover , see in Fig 7; 2. Hold the edge of the air lter and extract out .
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 23 1 1.0 Wiring Diagram 1. T o avoid the electrical shock, connect the air conditioner with the ground lug. The main power plug in the air conditioner has been joined with the ground wiring, please don’t alter it.
Fig. 10: Indoor Unit Wiring Diagram for A/C Systems and H/P Systems Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 24.
HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 25 0 1 2 6 4 8 2 6 4 8 0 1 12 GA 1015 600V 105 C F IE L D W I R I N G P ER L O C A L CO D E 6 N C PCB 1 L 2 L 1 L 2 L 0 1 2 .
04/2009 05/201 1.
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If you have not bought Heat Controller HDG42 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heat Controller HDG42 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heat Controller HDG42 you will learn all the available features of the product, as well as information on its operation. The information that you get Heat Controller HDG42 will certainly help you make a decision on the purchase.
If you already are a holder of Heat Controller HDG42, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heat Controller HDG42.
However, one of the most important roles played by the user manual is to help in solving problems with Heat Controller HDG42. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heat Controller HDG42 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center