Instruction/ maintenance manual of the product BG-101A Heat Controller
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Through-The-Wall Air Conditioner Service Manual CAUTION -Before servicing the unit, read the "safety precautions" in this manual. -Only for authorized service personnel.
—2— 1. PREF A CE 1.1 SAFETY PRECAUTIONS ...............................2 1.2 INSULATION RESISTANCE TEST.................2 1.3 SPECIFICATIONS ..........................................3 1.4 FEATURE S ................................................
BG-101A —3— 1.3 SPECIFICA TIONS 1.3.1 FOR B G - 8 1 A/B G - 1 0 1 A / B G - 1 2 3 A POWER SUPPLY COOLING CAPACITY (Btu/h) INPUT (W) RUNNING CURRENT (A) E.
1.4 FEA TURES • Designed for cooling only. • Powerful and quiet cooling. • Top-down chassis for the simple installation and service. 1.5 CONTR OL LOCA TIONS 1.5.1 COOLING ONL Y MODEL • OPERA TION • Side air-intake, side cooled-air discharge.
— 5 — 2.1 MECHANICAL P AR TS 2.1.1 FRONT GRILLE 1. Open the inlet grille downward. 2. Remove the screw which fastens the front grille. 3. Pull the front grille from the right side. 4. Remove the front grille. (See Fig. 1) 5. Re-install the component by referring to the removal procedure.
Figure 7 — 6 — 2.2 AIR HANDLING P AR TS 2.2.1 ORIFICE, AND TURBO F AN 1. Remove the front grille. (Refer to section 2.1.1) 2. Remove the cabinet. (Refer to section 2.1.2) 3. Remove the 2 screws which fasten the evaporator at the left side and the right side.
— 7 — 2.2.3 SHROUD 1. Remove the fan. (Refer to section 2.2.2) 2. Remove the shroud. (See Fig. 9) 3. Re-install the components by referring to the removal procedures, above. 2.3 ELECTRICAL P AR TS 2.3.1 MO T OR 1. Remove the cabinet. (Refer to section 2.
— 8 — 2.3.4 PO WER CORD 1. Remove the control box. (Refer to section 2.1.3) 2. Unfold the control box. (Refer to section 2.3.3) 3. Disconnect the grounding screw from the Base pan. 4. Disconnect 2 receptacles. 5. Remove a screw which fastens the clip cord.
— 9 — 2.4 REFRIGERA TION CYCLE 2.4.1 CONDENSER 1. Remove the cabinet. (Refer to section 2.1.2) 2. Remove the brace. (Refer to section 2.2.1) 3. Remove the 7 screws which fasten the condenser. 4. After discharging the refrigerant completely into a Freon TM Recovery System, unbraze the interconnecting tube at the condenser connections.
— 10 — — Replacement of the refrigeration cycle. 1. When replacing the refrigeration cycle, be sure to discharge the refrigerant system using a Freon TM recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the Freon TM .
— 11 — Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pinch-off tool capable of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
— 12 — 3. INST ALLA TION 3.1 INST ALLA TION REQUIREMENTS If you use an existing wall sleeve, you should measure its dimensions. Install the new air conditioner according to these installation instructions to achieve the best performance.
— 13 — 3.2 INST ALLA TION • Pick a location which will allow the conditioned air to blow into the area you want. Good installation with special attention to the proper position of the unit will lessen the chance that service will be needed. ITEMS IN INSTALLATION HARDWARE You may not need all parts in the kit.
P R OCEDURE If you are using the new sleeve (optionally A s u pplie d w it h y o u r unit),sk i p t o ste p 3 . Otherwise, install the plastic grille from the kit. Cut the plastic grille to 25-1/2" wide and 15-1/4" high. Place the plastic grille to the inside of the wall sleeve at the rear flange.
— 15 — PR OCEDURE B Redirect the louvers at the back of the wall sleeve to 60 ° angle as shown in the FIG 8 . The use of pliers is recommended. If the wall sleeve already has a rear grille, skip to step 4. If the wall sleeve does not have a rear grille or louvered panel, install the plastic grille from the kit.
— 16 — PR OCEDURE B CONTINUED Remove the backing from the support blocks and attach them to the inside of the wall sleeve as shown FIG 29 . Slide the baffle into slots of the support blocks. Install the new unit into the wall sleeve. Assemble trim as described in Step 6, Procedure A.
— 17 — Depth"D" of the e xisting wall slee ve (inches) Length "A" (inches) Suppor t Block Baffle A A 3 / 4 1- 3 / 4 4 18 D 18- 5 / 8 18- 5 / 8 D 19- 3 / 4 19- 3 / 4 D 22 FIG. 3 4 3.5 PR OCEDURE C Redirect the louvers at the back of the wall sleeve to 60 ° angle as shown in the FIG 3 0 .
— 18 — 7 1" high 3 / 4 " High Shim (2EA) 6" 6" FIG. 3 7 • Air conditioners covered in this manual pose an excessive weight hazard. Two or more people are needed to move and install the unit. To prevent injury or strain, use proper lifting and carrying techniques when moving unit.
— 19 — 4. TR OUBLESHOO TING GUIDE 4.1 OUTSIDE DIMENSIONS 20- 3 / 32 " (499mm) 24" (610mm) 14- 13 / 32 " (366mm) MODE TIMER POWER FAN SPEED Fan Energy Saver Cool Timer TEMP ' F F1 LOW F2 MED F3 HIGH CONDENSER COILS EV APORA TOR COILS FA N M OTOR : REFRIGERANT FLOW TURBO F AN CAPILLAR Y TUBE COMPRESSOR 4.
— 20 — 4.3 TR OUBLESHOO TING GUIDE In general, possible trouble is classified in two causes. The one is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application.
— 2 1 — Fails to Start Check circuit break er and fuse. Gas leakage at f eeler bulb of ther mostat Check control s witch. Only f an f ails to star t. Improper wiring. Def ect of f an motor capacitor . Irregular motor resistance ( ). Irregular motor insulation ( ).
— 2 — 2 2 — COMPLAINT CAUSE REMEDY Check voltage at outlet. Correct if none. Check voltage to rotary switch. If none, check power supply cord. Replace cord if circuit is open. Check switch continuity. Refer to wiring diagram for terminal identification.
— 2 3 — NAME PLATE RATING MINIMUM MAXIMUM 115V 103.5V 126.5V 208/230V 187V 253V COMPLAINT CAUSE REMEDY Check voltage. See the limits on the preceding. page. If not within limits, call an electrician. Check the wire connections, if loose, repair or replace the terminal.
— 2 4 — COMPLAINT CAUSE REMEDY Check the voltage. See the limits on the preced- ing page. If not within limits, call an electrician. Check overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool, and retest.
— 2 5 — 5. SCHEMA TIC DIA GRAM 5.1 CIRCUIT DIA GRAM • MODEL : BG- 8 1A/BG- 10 1A /BG-123A.
Specifications and performance data subject to change without notice. HE A T CONTROLLER, INC. 1900 WEL L W O R TH A VENUE • J A CKSON, MICHIGAN 49203 THE Q U ALITY LEADER IN CONDITIONING AIR P/No.
An important point after buying a device Heat Controller BG-101A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heat Controller BG-101A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heat Controller BG-101A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heat Controller BG-101A you will learn all the available features of the product, as well as information on its operation. The information that you get Heat Controller BG-101A will certainly help you make a decision on the purchase.
If you already are a holder of Heat Controller BG-101A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heat Controller BG-101A.
However, one of the most important roles played by the user manual is to help in solving problems with Heat Controller BG-101A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heat Controller BG-101A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
