Instruction/ maintenance manual of the product EM-415H Heat & Glo LifeStyle
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1 Owner ’ s Manual Installation and Operation Models: EM-415, EM-415H, 36” EM-485T , EM-485TH, 42” Circulating Wood Burning Fireplace DO NOT DISCARD THIS MANUAL NOTICE • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation.
2 Read this manual before installing or operating this fi replace. Please retain this owner ’ s manual for future reference. Homeowner Reference Information Model Name: Date purchased/installed: Se.
3 Note: An arrow ( ¨ ) found in the text signi fi es change in content. Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury .
4 Heat & Glo • EM-415, EM-485 • 33056 • Rev V • 05/08 W ARRANTY FOR HEA T & GLO FIREPLACES The limited warranty will not become effective until you have mailed the completed warranty card to: Hearth & Home T echnologies Inc. 20802 Kensington Blvd.
5 1 1 Listing and Code Appro v als NOTICE: This fireplace is tested and approved as a decorative fi replace. It should not be factored as a primary heat source in residential heating calculations.
6 2 2 Operat ing Instr uct ions W ARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury . User Guide W ARNING Hot glass will cause burns.
7 • The fi rst three or four fi res should be of moderate size to allow the oils and binders to be burned from the fi replace and the refractory and paint to cure. Y ou may notice an industrial odor the fi rst few fi res. This is considered normal.
8 FULL Y OPEN CORRECT P ARTL Y CLOSED INCORRECT P ARTL Y OPEN INCORRECT FULL Y CLOSED CORRECT Figure 2.2 Operating Positions of Bi-fold Doors W ARNING! Risk of Fire and Smoke! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed.
9 N. Wood Fuel Hardwood vs Softwood Y our fi replace performance depends on the quality of the fi rewood you use. • Seasoned wood contains about 8,000 BTUs per pound . • Hard woods are more dense than soft woods. • Hard woods contain 60% more BTUs than soft woods.
10 3 3 Maintainance and Ser vice Figure 3.1 Chimney & T ermination Cap Cleaning A. Disposal of Ashes Frequency: When they reach bottom of grate By: Homeowner W ARNING! Risk of Fire! Ashes could contain hot em- bers. • Place ashes in a metal container with a tight- fi tting lid.
11 C. Check Firebox Refractory Frequency: After each ash removal By: Homeowner D. Inspect Grate Frequency: After each ash removal By: Homeowner Inspect grate for: • W arping or sagging 1-1/2 in.
12 4 4 T roubleshooting Guide Start Fire Problems Possible Cause Solution Can’t get fi re started Excessive smoke or spillage Burns too slowly Smolders, sizzles Not enough kindling/paper or no kindling/paper Use dry kindling, more paper . Arrange kindling & wood for air movement.
13 5 5 Get ting Star ted A. T ypical Fireplace System Installer Guide ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Non-comb.
14 Negative pressure results from the imbalance of air avail- able for the fi replace to operate properly . It can be stron- gest in lower levels of the house.
15 Marginal Location: • Below peak Location NOT recommended: • Not the highest point of the roof • Wind loading possible Multi-level Roofs Windward Leeward Recommended Location: • Above peak R.
16 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level T ape measure 1/2-3/4 in.
17 6 6 F raming & Clearances F E D B C Across a corner G As a room divider A 48 in. (1219 mm) minimum B Along a wall B A 5/8 in. (16 mm) all configurations G 3/4 in. (19 mm) min. air space from fireplace to combustible materials. 1/2 in. (13 mm) allowed at nailing flanges.
18 B. Clearances W ARNING! Risk of Fire! Y ou must comply with all minimum air space clearances to combustibles as speci fi ed in Fig- ure 6.2. DO NOT pack required air spaces with insulation or other materials. Heat & Glo • EM-415, EM-485 • 33056 • Rev V • 05/08 (insulation) 0 in.
19 B A 12 in. [305 mm] 9 3/4 in. [248 mm] 12 in. [305 mm] 10 3/4 in. [273 mm] FLUSH FRONT 4 in. [102 mm] BRICK FRONT 50° angle 39° angle Grid represents 1 in. scale D. Frame the Fireplace Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown).
20 7 7 Installation of Fireplace CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Things to Consider • Location of chimney air kit (see Figure 7.4) • Location(s) of outside air kit • Electrical connections and/or wall switch • Gas line piping B.
21 Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow , leaves, etc. Clear area outside house or in ventilated crawl space YES NO NO NO NO Factory-built fireplace Figure 7.
22 Outside Air Hood Outside Air Plate Assembly 2 Wire T ies Flexible Duct (not supplied) • Hearth & Home T echnologies Inc recommends using UL181 Class 0 or Class I rigid or flexible ducting. • Secure flex duct with metal tape, screws or wire ties.
23 G. Installation of Fan Follow installation instructions supplied with fan kit. Figure 7.9 Attach the Heat Shield Figure 7.10 Attach the Junction Box Bend this tab down 90 degrees Bend this half tab down 90 degrees Slide the flanges of the junction box through the slots in the bracket.
24 Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Additional support for tall chimneys Install roof flashing according to minimum requirements Main.
25 A. Chimney Requirements Measure vertical distances from the base of the fi replace as shown in Figure 8.2. 20 ft (6.10 m) max. pipe between an offset & return Ceiling firestop 35 ft (10.7 m) max. straight unsupported chimney height 16.5 ft (5.
26 T able 8.2 B. Using Offsets/Returns • Use an of fset/return to bypass overhead obstructions. • An of fset and return can be used as a single entity or separated by chimney section(s). A B 1-1/4 in. (32 mm) OVERLAP Figure 8.3 Chimney Offset/Return W ARNING! Risk of Fire! DO NOT use offset/returns greater than 30°.
27 Figure 8.4 Assembling Chimney Sections ROOM ABOVE (non-insulated ceiling) A TTIC ABOVE (insulated ceiling) B A Ceilng firestop from bottom Ceiling firestop from top When attic insulation shield not used Note: Use same dimensional lumber for framing ceiling firestop and joists.
28 3 in. (76 mm) overlap Insert three screws Bend inward 90° Bend remaining tabs to rest against pipe to prevent insulation from falling in. Figure 8.6 Prepare Attic Insulation Shield Installation of a ceiling fi restop is required • Refer to Figures 8.
29 Figure 8.9 Ceiling/Attic Construction H. Complete Installation W ARNING! Risk of Fire! Y ou MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and fi re.
30 A Gas T ermination W ood or Fuel Oil T ermination B 6 in. (152 mm) min. 20 in. (508 mm) min. Gas, Wood or Fuel Oil T ermination See illustration above for wood 18 in. (457 mm) A Gas T ermination B T ermination Caps Staggered Height Gas, Wood or Fuel Oil T ermination Wood Gas Fuel Oil T ermination 20 in.
31 9 9 Chase Installations Firestop Spacer Metal Chase T op Round T ermination Cap False Ceiling Insulation in the outside walls of the chase Attic Insulation Shield Chimney Firestop Spacer T abs False Ceiling False Ceiling Insulation Insulation Figure 9.
32 Slope Downward (1/4 in. per foot minimum) T urn-down Drip Edge Chase 2 in. (51 mm) Collar on Chase T op .018 (26 ga) min. Galvanized Chase T op Figure 9.3 Chase T op Construction B. Install Fireplace & Chimney Install as per Sections 7 and 8. Heat & Glo • EM-415, EM-485 • 33056 • Rev V • 05/08 C.
33 D. Install T ermination Cap Install the chimney sections up through the chase enclo- sure. • Refer to termination cap instructions. W ARNING! Risk of Fire! The minimum overlap of cap to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap.
34 • European Copper Series T ermination Cap Heat & Glo • EM-415, EM-485 • 33056 • Rev V • 05/08 Chimney Pipe Chase T op T ermination Cap Chase 3 in. (76 mm) Maximum top of chase to top of chimney section Collar 2 in. (51 mm) Minimum Height T ermination cap pipe and chimney section must overlap 1-1/2 in.
35 3 in. (76 mm) tall legs Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap Length x Width to fit inside shroud Figure 10.1 Radiation Shield 1 0 10 Shrouds • Chase top shrouds may be fi eld constructed where permitted by regional building codes.
36 3 in. (76 mm) Min. Opening Height Min. Base Dim Min. Height above radiation shield Min. Base Dim 3 in. (76 mm) Min. Radiation Shield Height from top of Chase Min. Opening Width Figure 10.3 Mailbox Style Shroud Dimensions Minimum Opening Height Minimum Base Dimension Min.
37 C D A C 1 1 11 Fi n i s hi n g A. Non-Combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - T ile - Concrete - S.
38 D. Finishing Material Refer to Section 1 1 for combustible/noncombustible mate- rials. Refer to Figure 1 1.9 for noncombustible zone. W ARNING! Risk of Fire! Y ou must maintain clearances. • Use only non-combustible framing material below standoffs.
39 E. Combustible Mantel • See Figure 1 1.1 1. • A combustible mantel may be positioned no lower than 20 in. (508 mm) above the top of the fi replace opening. • A combustible mantel may have a maximum depth of 12 in. (305 mm). • Combustible trim and mantels cannot be placed within 6 in.
40 Firebox Repack Insulation Knockout Combustible Materials Maintain air clearance to combustibles. Gas Line Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. Gas Line 1-1/2 in. (38 mm) air space Refractory Seal with fireplace mortar or high temp noncombustible sealant 4 in.
41 1 3 13 Reference Materials A. Fireplace Dimensions A 23-3/8 in. (594 mm) 8-1/8 in. (206 mm) 10-1/2 in. (267 mm) dia. C D B 8-3/4 in. (222 mm) 22-3/4 in. (578 mm) 4-1/4 in. (108 mm) 9-5/8 in. (244 mm) 8-5/8 in. (219 mm) 13-1/2 in. (343 mm) Gas Knockout Outside Air 9-1/4 in.
42 Catalog # Description EM-415 Circulating Fireplace with Integral Grate, Hearth Protection Strips, T raditional Brick Pattern Refractory and junction box EM-415H CirculatingFireplace with Integral G.
43 B. Fireplace Components ( continued ) GR23 & GR24Inte- gral Grate Bi-fold Glass Doors DM1736 DM1742 T raditional Brick Pattern Refractory Herringbone Pattern Refractory 16 in. (406 mm) 52 in. (1321 mm) 1/2 in. (13 mm) HX3 Hearth Extension 20 in.
44 C. Chimney Components The following pictures show only those chimney components which may be safely used with this fi replace. ID4 Insulated Duct UD4 Uninsulated Duct 42 in.
45 Heat & Glo • EM-415, EM-485 • 33056 • Rev V • 05/08 SL315/SL330 Offset/Return A B 14-1/2 in. (368 mm) Ceiling Firestop Assembled Diameter: 14 1/2 in./368 mm Height: 24 in./610 mm AS8 Straight Attic Insulation Shield JB877 Chimney Joint Band 10-1/2 in.
46 A B C D LDS33/LDS46 Decorative Shroud Catalog # ABCD in. mm in. mm in. mm in. mm LDS33 36 914 36 914 8-1/2 216 1 1 279 LDS46 48 1219 72 1829 8-1/2 216 1 1 279 E D A C B Catalog # A B C D E LDS-BV in. 26 12-1/2 15-1/2 22 23 mm 660 318 394 533 584 LDS-BV Decorative Shroud Heat & Glo • EM-415, EM-485 • 33056 • Rev V • 05/08 72 in.
47 Heat & Glo • EM-415, EM-485 • 33056 • Rev V • 05/08 European Copper Caps CT -Bishop I 20-3/4 in. (527 mm) 52 in. (1321 mm) 26 in. (660 mm) CT -Knight I 21 in. (533 mm) 43-3/4 in. (1 1 1 1 mm) 21 in. (533 mm) CT -Queen 18-1/4 in. (464 mm) 41-1/8 in.
48 D. Service Parts Service Parts List Accelerator Woodburning Fireplaces Service Parts EM-415 SERIES Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active # Description of Part EM-415 EM-415H Qty .
49 Service Parts List Accelerator Woodburning Fireplaces Service Parts EM-485 SERIES Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active # Description of Part EM-485T EM-485TH Qty .
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51 This page intentionally left blank. Heat & Glo • EM-415, EM-485 • 33056 • Rev V • 05/08.
52 – NOTES – E. Contact Information DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe installation and operation.
An important point after buying a device Heat & Glo LifeStyle EM-415H (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heat & Glo LifeStyle EM-415H yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heat & Glo LifeStyle EM-415H - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heat & Glo LifeStyle EM-415H you will learn all the available features of the product, as well as information on its operation. The information that you get Heat & Glo LifeStyle EM-415H will certainly help you make a decision on the purchase.
If you already are a holder of Heat & Glo LifeStyle EM-415H, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heat & Glo LifeStyle EM-415H.
However, one of the most important roles played by the user manual is to help in solving problems with Heat & Glo LifeStyle EM-415H. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heat & Glo LifeStyle EM-415H along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
