Instruction/ maintenance manual of the product CERONA-36 Heat & Glo LifeStyle
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Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 1 Model(s): CERONA-36 CERONA-42 • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch any electrical switch.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/insta.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 3 Î = Contains updated information. T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. BTU Speci fi cations .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 4 B. BTU Speci fi cations Not e: This installation must c onform wi th local c odes. In the absenc e of local c odes you must c omply wit h the Nation al Fuel Gas Code, A NSI Z2 23.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 5 F . Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 6 A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the out- side.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 7 3 3 F raming and Clearances Note: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 8 Fire Risk. • Construct chase to all clearance speci fi cations in manual. • Locate and install appliance to all clearance speci fi cations in manual.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 9 D. Mantel Projections Figure 3.3 Clearances to mantels or other combustibles above appliance Figure 3.4 Clearances to Mantel Legs or W all Projections (Acceptable on both sides of opening.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 10 Fire Risk. Hearth extension required to protect combustible fl oors in front of appliance. • An 8 inch minimum hearth extension must be constructed of non-combustible material.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 1 1 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 12 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for T ermination A = 12 inches................. clearances above grade, ver anda, porch, deck or balcony B = 12 inches.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 13 B. Continue Adding V ent Components T o Install the Heat Shield: 1. Determine if the heat shield is required. Do so by measuring the vertical distance between the top horizontal surface of the elbow to any combustible surface above.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 14 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 15 H 1 V 1 Figure 5.3 Figure 5.4 D. V ent Diagrams 1. T op V ent - Horizontal T ermination One Elbow T wo Elbows INST ALLED HORIZONT ALL Y H 1 H 2 V 1 Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling fi restops.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 16 Figure 5.6 1. T op V ent - Horizontal T ermination - (continued) Three Elbows 2. T op V ent - V ertical T ermination Straight up V ertical V enting V 1 = 50 ft. Max. (15.2 m) V 1 Minimum H 1 Maximum Cerona-36 ONL Y 1/2 ft 152 mm 3 ft 914 mm 1 ft 305 mm 4 ft 1.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 17 Figure 5.7 Figure 5.8 Three Elbows INST ALLED HORIZONT ALL Y H 1 H 2 V 2 V 1 V 1 Minimum H 1 Maximum Cerona-36 ONL Y 1/2 ft 152 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 5 ft 1.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 18 A. Pipe Clearances to Combustibles 6 6 V ent Clearances and F raming B. W all Penetration Framing Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 19 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ fl oor (see Figure 6.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 20 7 7 Appliance Preparation A. Removing Non-combustible Facing Mate- rial Assembly The non-combustible assembly is located on the back of appliance (see Figure 7.1). Figure 7.1 Non-Combustible Facing Material Assembly • Hold non-combustible pieces in place.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 21 CAUTION Sharp Edges • Wear protective gloves and safety glasses during installation. C. Installing Non-combustible Facing Material Figure 7.3 Attaching Non-combustible Facing Material Fire Risk.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 22 D. Installing Flue Restrictors Locate the fl ue restrictor and two screws inside the manual bag. Use the following table to determine which restrictors to use for the vent run.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 23 Make sure that the fi berglass rope ring supplied in the manual bag seals between the fi rst v ent component and the outer appliance wrap (see Figure 8.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 24 Figure 8.5 Seams Note: Make sure that the seams are not aligned to prevent unintentional disconnection.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 25 C. Disassembly of V ent Sections T o disassemble any two pieces of pipe, rotate either section (see Figure 8.1 1), so that the seams on both pipe sections are aligned (see Figure 8.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 26 D. Installing Heat Shield and Horizontal T ermination Cap Note: Where required, an exterior wall fl ashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 27 SCREWS CAULK STORM COLLAR (1 of 3) E. Installing Roof Flashing and V ertical T er- mination Cap T o install roof fl ashing see Figure 8.16. For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 28 Figure 8.17 Assembling the Storm Collar Figure 8.18 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.17). Wrap the storm collar around the exposed pipe section and align brackets.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 29 Note: Hav e the gas supp ly line installed in acc ordanc e w i t h l o c a l b u i l d i n g c o d e s , i f a n y . I f n o t , f o l l o w A N S I 223. 1 . Installation shou ld b e done by a quali fi ed ins taller approv ed and/or li censed as requ ired b y the locality .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 30 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 31 A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired to the junction box for proper operation of the appliance. This appliance uses an Intelli fi re ignition system.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 32 Figure 10.1 Intelli fi re Pilot Ignition (IPI) W iring Diagram Note : Appliance will not operate unless properly grounded.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 33 WHITE JUNCTION BOX STRAIN RELIEF CONNECTOR FRONT OF FIREPLACE COPPER GROUND A TT ACHED TO GROUND SCREW WITH GROUND WIRE HEA T SHIELD BOTTOM P AN GROUND WIRE INSIDE BOX BLACK 14/2WG D.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 34 Note TO APPLIANCE INST ALLERS: T o protect appliance after installation, but before use, please replace corrugated splatterguard on unit per directions noted below .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 35 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and correspond- ing maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 36 B. Facing Material Fire Risk. Finish all edges and fronts to clearances and speci fi cations listed in manual. • Black metal appliance front may be covered with noncombustible material only .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 37 C. Finishing Material Options Finishing Material Thickness from 3/4 in. to 1-1/4 in. Finishing material within this thickness range can be brought to 1/2 inch behind the door top and sides.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 38 Fire Risk. Hearth extension required to protect combustible fl oors in front of appliance. • An 8 inch minimum hearth extension must be constructed of non-combustible material.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 39 1 2 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 40 E. Positioning the Logs Model: Cerona-36 If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately , refer to the following instructions.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 41 STEP 4. LOG #4 (SRV2106-704): Log #4 is form fi tted to the burner . It sits on the middle portion of the burner as shown. 4 4 5 5 Figure 12.8 Figure 12.9 Figure 12.10 STEP 5. LOG #5 (SRV2106-702): Place the right portion of log #5 on the formed area of log #1.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 42 Model: Cerona-42 If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately , refer to the following instructions.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 43 STEP 3. LOG #3 (SRV 2107-703 ): Place the notch on the tip of log #3 over the locating tab on log #1. Place the left leg of the log on the far left grate tine (A) . See Figure 12.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 44 Figure 12.19 Glass Assembly F . Glass Assembly Removing Glass Assembly Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance (see Figure 12.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 45 A. Before Lighting Appliance This appliance has an Intelli fi re ignition system. 1 3 13 Op erating Instr uctions CAUTION If installing Intelli fi re ignition battery backup: • Do not install batteries if the backup mode may not be used for extended time.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 46 B. Lighting Appliance 1. T urn off all electric power to the appliance. 2. This appliance is equipped with an ignition device which automatically lights the burner . Do not try to light the burner by hand.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 47 Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 48 1 4 14 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 49 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 3.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 50 1 5 15 Maintaining and Ser v icing Applianc e Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 51 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 52 1 6 16 R eference Mater ials G A MINIMUM VERTICAL RISE REQUIRED BEFORE 90° ELBOW Ø GAS LINE ACCESS ELECTRICAL ACCESS C B D H E F I J K P L M N O Q R A. Appliance Dimension Diagram Dimensions are actual appliance dimensions.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 53 B. V ent Components Diagrams Figure 16.2 DVP vent components 10-1/2 in. (267 mm) 10-7/8 in. (276 mm) 45 ° 7-3/8 in. (187 mm) 11-3/8 in. (289 mm) 1-1/4 in. (32 mm) 9-1/4 in. (235 mm) 13-1/4 in.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 54 DVP-HPC1 DVP-HPC2 DVP-TRAP1 DVP-TRAP2 DVP-HPCK1-B DVP-HPCK2-B DVP-TRAPK1 DVP-TRAPK2 DVP-TRAP Horizontal T ermination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a minimum of 1-1/2 in.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 55 B. V ent Components Diagrams (continued) Figure 16.4 DVP vent components 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 56 10-1/2 in. (267 mm) 3-7/8 in. (98 mm) DVP-TV VerticalTermination Cap Not for use with these models 7-1/4 in. (184 mm) 5-1/4 in. (133 mm) 12-1/2 in. (318 mm) DVP-TVHW VerticalTermination Cap (Highwind) PVK-80 (For use with IPI and DSI appliances only.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 57 C. Service Parts CERONA-36 Beginning Manufacturing Date: June 2006 Ending Manufacturing Date: ______ Service Parts Diagram Part number list on following page.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 58 Service Parts List CERONA-36 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 59 Service Parts CERONA-36 Beginning Manufacturing Date: June 2006 Ending Manufacturing Date: ______ IPI V alve Assembly IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 60 Service Parts CERONA-42 Beginning Manufacturing Date: June 2006 Ending Manufacturing Date: ______ 14 7 8 9 10 11 12 13 Part number list on following page.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 61 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 62 Service Parts CERONA-42 Beginning Manufacturing Date: June 2006 Ending Manufacturing Date: ______ V alve Assembly Diagram/ Parts List IMPORT ANT : THIS IS DA TED INFORMA TION.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 63 © 2007 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY HEA T & GLO GAS APPLIANCE PRODUCTS 060-981E 10/07 D. Limited Lifetime W arranty BASIC ONE-YEAR W ARRANTY .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . F • 04/08 64 Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www .heatnglo.com E. Contact Information Please contact your Heat & Glo dealer with any questions or concerns.
An important point after buying a device Heat & Glo LifeStyle CERONA-36 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heat & Glo LifeStyle CERONA-36 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heat & Glo LifeStyle CERONA-36 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heat & Glo LifeStyle CERONA-36 you will learn all the available features of the product, as well as information on its operation. The information that you get Heat & Glo LifeStyle CERONA-36 will certainly help you make a decision on the purchase.
If you already are a holder of Heat & Glo LifeStyle CERONA-36, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heat & Glo LifeStyle CERONA-36.
However, one of the most important roles played by the user manual is to help in solving problems with Heat & Glo LifeStyle CERONA-36. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heat & Glo LifeStyle CERONA-36 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
