Instruction/ maintenance manual of the product CERONA-36 Heat & Glo LifeStyle
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Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 1 Models: CERONA-36 CERONA-42 Owner ’ s Manual Installation and Operation • Do not store or use gasoline or other flamma- ble vapors and liquids in the vicinity of this or any other appliance.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/instal.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 3 - T able of Content s - Section 1: Listing and Code Approvals A . Appliance Certification ................................. 4 B. BTU S pecifications ..............................
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 4 A. Appliance Certification NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 5 For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or i.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 6 A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 7 3 Framing and Clearances NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y. • I llustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 8 B. Constructing the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. V ertical vents that run on the outside of a building may be, but are not re- quired to be, installed inside a chase.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 9 D. Mantel Projections Figure 3.4 Clearances to Mantel Legs or Wall Projections (Acceptable on both sides of opening.) A To p Vi e w IN TER I OR W ALL B M A NT EL LEG O R WAL L PR O JECT I O NS Figure 3.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 10 Fire Risk. Hearth extension required to protect combustible floors in front of appliance. W ARNING • An 8 inch minimum hearth extension must be constructed of non-combustible material.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 11 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as specified. W ARNING • Do not pack air space with insulation or other materials.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 12 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for T ermination A = 12 inches ............ clearances above grade, veran- da, porch, deck or balcony B = 12 inches .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 13 B. Continue Adding V ent Component s T o Install the Heat Shield: 1. Determine if the heat shield is required. Do so by mea- suring the vertical distance between the top horizontal surface of the elbow to any combustible surface above.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 14 5 V ent Information and Diagrams Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney flue serving a separate solid-fuel or gas burning appliance.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 15 Cerona-36 ONL Y > Figure 5.3 Figure 5.4 D. V ent Diagrams Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling firestops. • AL WA YS maintain specified clearances around venting and firestop systems.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 16 Cerona-36 ONL Y > Figure 5.5 1. T op V ent - Horizont al T ermination - (continued) Three Elbows V 1 +V 2 Mi n i mu m H 1 + H 2 Ma x i mu m 0. 5 f t 152 mm 3 f t 914 mm 1 f t 305 mm 4 f t 1.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 17 Cerona-36 ONL Y > Cerona-36 ONL Y > 2. T op V ent - V ertical T ermination - (continued) Three Elbows V 1 + V 2 Mi n i mu m H 1 + H 2 M axim um 0. 5 f t 152 m m 3 f t 914 mm 1 f t 305 m m 4 ft 1.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 18 A. Pipe Clearances to Combustibles V ent Clearances and Framing 6 Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield firestop, (Figure 6.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 19 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inch- es whenever the vent system pene- trates a ceiling/floor (see Figure 6.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 20 Appliance Prep aration 7 A. Removing Non-combustible Facing Material Assembly The non-combustible assembly is located on the back of appliance (see Figure 7.1). Figure 7.1 Non-Combustible Facing Material Assembly • Hold non-combustible pieces in place.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 21 C. Installing Non-combustible Facing Material W ARNING Figure 7.3 Attaching Non-combustible Facing Material Fire Risk. • Follow these instructions exactly . • Facing materials must be installed properly to prevent fire.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 22 D. Installing Flue Restrictors Locate the flue restrictor and two screws inside the manual bag. Use the following table to determine which restrictors to use for the vent run. V ent R un V ert i c al 15 ft .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 23 A. Assembly of V ent Sections Inst alling V ent Pipe 8 Assembling Pipe Sections Insert the inner flue of section A into the flared inner flue of section B. S tart the outer flue of section A over the outer flue of section B (see Figure 8.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 24 Assembling DVP-12A Slip Sections The outer flue of the slip section should slide over the outer flue of the pipe section and into (inner flue) the last pipe section (see Figure 8.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 25 Fire Risk. Explosion Risk. Combustion Fume Risk. Use vent run supports per installation instructions. Connect vent sections per installation instructions. • Maintain all clearances to combustibles.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 26 C. Inst alling Heat Shield and Horizontal T ermination Cap NOTE: Where required, an exterior wall flashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 27 D. Inst alling Roof Flashing and V ertical T ermination Cap T o install roof flashing see Figure 8.14. For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 28 Figure 8.16 Assembling the Storm Collar Figure 8.17 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.16). Wrap the storm collar around the exposed pipe section and align brackets.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 29 NOTE: Have the gas supply line installed in accordance with local building codes, if any . If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 30 W ARNING Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fire hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 31 A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired to the junction box for proper operation of the appliance. This appliance uses an Intellifire ignition system.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 32 Figure 10.1 IPI Wiring Diagram Note: Appliance will not operate unless properly grounded.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 33 D. Junction Box Installation If the box is being wired from the OUTSIDE of the appliance: • Loosen screw on the Romex connector , feed the necessary length of wire through the connector and tighten the screw .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 34 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 35 C. Finishing Material Options Finishing Material Thickness from 3/4 in. to 1-1/4 in. Finishing material within this thickness range can be brought to 1/2 inch behind the door top and sides.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 36 Fire Risk. Hearth extension required to protect combustible floors in front of appliance. W ARNING • An 8 inch minimum hearth extension must be constructed of non-combustible material.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 37 Appliance Setup 12 A. Remove Shipping Materials Remove shipping materials from inside or underneath the firebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 38 Log Assembly: LOGS-Cerona36 E. Positioning the Logs Model: Cerona-36 If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged sep arately , refer to the following instructions.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 39 STEP 5. LOG #4 (SRV2106-704): Log #4 is form fitted to the burner . It sits on the middle portion of the burner as shown. 4 5 Figure 12.9 Figure 12.10 Figure 12.1 1 STEP 6. LOG #5 (SRV2106-702): Place the right portion of log #5 on the formed area of log #1.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 40 GRA TE TA B Model: Cerona-42 If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged sep arately , refer to the following instructions.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 41 STEP 4. LOG #3 (SRV 2107-703 ): Place the notch on the tip of log #3 over the locating tab on log #1.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 42 STEP 8. LOG #6 (SRV2107-706): Place notch of log #6 over the left grate tine. Log should rest on the flat of log #5 and the flat on log #3. Y ou may need to reposition log #5 to get log #6 to sit in the flats.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 43 A. Before Lighting Appliance Operating Instructions 13 CAUTION If installing Intellifire ignition battery backup: • Do not install batteries if the backup mode may not be used for extended time.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 44 B. Lighting Appliance Intellifire Ignition LIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE 1. Turn off all electric power to the appli- ance if service is to be performed. 2. Flip both Pilot and Flame ON/OFF switches to the “OFF” position.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 45 C. Af ter Appliance is Lit D. Frequently Asked Questions Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 46 T roubleshooting 14 With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 47 T roubleshooting (continued) Intellifire Ignition System Sym pt om Possibl e C auses Cor rect ive A cti o ns 3. (Con tin u ed) d. D amaged pil o t assembl y or dirt y sen sor r od.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 48 Maint aining and Servicing Appliance 15 Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualified service technician should perform an appliance checkup at the beginning of each heating season.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 49 I nspect Mai ntenance T asks Doors, S u r rou n ds an d Fron t s 1. As sess con di tion of s creen an d repl ace as n ecessar y . Recomm end addi t ion of scree n i f on e i s n ot pr esent.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 50 Reference Materials 16 In ch e s M ill i meter I n ches Millime te r A 7 178 J 2-1/ 4 56 B 2-1 / 8 54 K 5-1 / 8 1 30 C 4 3 109 .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 51 B. V ent Component s Diagrams Figure 16.2 DVP vent component s Pi p e Eff ecti ve Leng th I NCH E S MILLI METERS DVP4 41 0 2 DV.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 52 V ent Component s Diagrams (continued) Figure 16.3 DVP vent component s Te r m Cap Min imu m Effect ive Length Maxi mum Eff ect iv e Lengt h INC HES MM IN C H ES MM TRA P1 4-1/ 8 105 5-5/ 8 143 TRA P2 6-3/4 171 10-5/8 270 DVP-TRAP Horizontal T erm Cap 15-1/8 in.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 53 V ent Component s Diagrams (continued) Figure 16.4 DVP vent components 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 54 Figure 16.5 DVP vent components 7-1/4 in. (184 mm) 5-1/4 in. (133 mm) 12-1/2 in. (318 mm) DVP-TVHW V er tical T e rmin a tion Cap (Hig h win d) PVK-80 (For use with IPI and DSI appliances only).
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 55 C. Service Parts 4 Cerona-36 Log Set Assembly (NG , LP) Exploded Parts Diagram CERONA-36 Beginning Manufacturing Date: 6-06 End.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 56 C. Service Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When order- ing, supply serial and model numbers to ensure correct service parts.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 57 C. Service Parts (NG , LP) Exploded Parts Diagram CERONA-42 Beginning Manufacturing Date: 6-06 Ending Manufacturing Date: _____.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 58 C. Service Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When order- ing, supply serial and model numbers to ensure correct service parts.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 59 (NG , LP) Exploded Parts Diagram Service Parts CERONA-36 IT E M DESCRI PTI O N SERI A L # P A RT NUM BER 1 Sh u tt er Br acket .
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 60 (NG , LP) Exploded Parts Diagram Service Parts CERONA-42 IT EM DES CRI PTI O N SERI A L # P A RT NUM BER 1 Sh u t t er Br ac ke.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 61 © 2005 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY HEA T & GLO GAS APPLIANCE PRODUCTS BASIC ONE-YEAR W ARRANTY . HEA T & GLO, a brand of HEAR TH & HOME TECHNOLOGIES INC.
Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 62 Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www .fireplaces.com E. Cont act Information Please contact your Heat & Glo dealer with any questions or concerns.
An important point after buying a device Heat & Glo LifeStyle CERONA-36 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heat & Glo LifeStyle CERONA-36 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heat & Glo LifeStyle CERONA-36 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heat & Glo LifeStyle CERONA-36 you will learn all the available features of the product, as well as information on its operation. The information that you get Heat & Glo LifeStyle CERONA-36 will certainly help you make a decision on the purchase.
If you already are a holder of Heat & Glo LifeStyle CERONA-36, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heat & Glo LifeStyle CERONA-36.
However, one of the most important roles played by the user manual is to help in solving problems with Heat & Glo LifeStyle CERONA-36. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heat & Glo LifeStyle CERONA-36 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center