Instruction/ maintenance manual of the product 435A Hayter Mowers
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(English V ersion) FROM SERIAL NO: HANDBOOK: 43201 1 (REV .1.) 432A001001, 433A001001, 434A001001, 435A001001 ISSUE 23.02.04 OWNER'S HANDBOOK Motif CODES 432A 433A 434A 435A (Auto Drive) (Push) (Auto Drive) (Push) 432011(1) 29/3/04 9:35 am Page 1.
Engine Honda GCV 135 (Codes 432A/433A/434A) GCV 160 (435A) Engine type GCV135EA2675D (432A/433A/434A) GCV160EA2675D (435A) Engine/Cutterbar speed 2900 rpm (432A/435A) 2700rpm (433A/434A) Fuel type Unleaded petrol Fuel capacity 0.9 litres (432A/433A/434A) , 1.
1ST Y ear (12 months) W e certify that this service has been carried out by an Authorised Hayter Service Dealer Date: 1ST Y ear (12 months) Owner s Name: Serial Number: Date: 2nd Y ear (24 months) W e.
432011(1) 29/3/04 9:35 am Page 1.4.
1.20 - 1.21 Maintenance Schedule 1.21 - 1.27 Mower Maintenance 1.21 - Engine 1.21 - Carbur ettor Adjustments 1.22 - Oil Service 1.22 - Air Cleaner Service 1.23 - Spark Plug Service 1.23 - Keeping Engine Clean 1.23 - Grassbag 1.24 - Deck Housing 1.24 - Securing Nuts and Bolts 1.
Thank you for purchasing a Hayter mower . The following pages are designed to help you gain safe and efficient service from your mower . IMPOR T ANT : This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety , operation, maintenance and specifications.
W ARRANTY 1.7 LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturer of major proprietry components ie.
SAFETY PRECAUTIONS This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury . Carefully r ead the following and inform others. Y our mower is perfectly safe if used correctly . Failure to observe the following precautions may r esult in serious injury .
PRECAUTIONS - Always use fresh fuel. Stale fuel can block the carburettor and cause leakage. - Replace fuel tank and oil tank caps securely . A damaged cutterblade or loose fixing bolt are major hazards. Before use, always visually inspect the cutting mechanism to ensure that it is in good condition.
SAFETY PRECAUTIONS Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift the rear deflector while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot.
S059 Check the rear deflector and grassbag frequently for wear or deterioration. Replace worn or damaged parts for safety . If the fuel tank has to be drained, this should be done outdoors and when the engine is cool. W ear strong work gloves when removing and reassembling the cutterblade.
Remove the mower from the packaging and check that the following items have been supplied correctly . If any items are missing contact, your local Hayter dealer . 1. Engine Handbook. 2. Grassbag T o prevent accidents cut off the long ribbon attached to the grass- bag and discard.
T o prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol befor e starting the engine. Always use high quality detergent oil classified SAE 10W 30 Oil. Never use additives with this oil.
Operate all control levers several times and ensure that the cables move freely . Check that the engine stop and (ground drive clutch levers - Autodrive models ) return freely to their rest position when released. T urn the fuel valve to the on position.
T o make a wide turn steer the mower with the handlebar in the direc- tion required. T o make a tight turn (release the ground drive clutch lever, Autodrive model ), apply downward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction.
OPERA TING THE MOWER T o prevent accidents thor oughly inspect the area and remove all objects which when contacted by the cutterblade could become dangerous pr ojectiles. Inspect the area for hidden obstructions which when contacted by the cutterblade could risk health and safety .
OPERA TING When moving the mower across non-grassed areas, stop the engine by releasing the engine stop lever and set the mower to the maximum height of cut to protect the cutting mechanism. 1.17 THE MOWER Non-Grassed Areas 432011(1) 29/3/04 9:35 am Page 1.
There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. Rake the grass thoroughly . Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary .
Keep mowing regularly and watering as necessary . Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weath- er conditions leave the grass longer to help retain ground moisture. Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow .
T o prevent accidents stop the engine, disconnect the spark plug lead before attempting to carry out maintenance pr ocedures on the mower . Follow the hourly or calendar intervals, whichever occurs first.
Change the engine oil. Clean the engine cooling system. Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall, dry grass. Replace the spark plug. 1. Finger Guard 2. Carburettor 3. Spark Plug / Lead 4.
Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to- ‘ Before Starting the Mower ’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘ Maintenance Schedule ’ :- 1.
Use only an approved spark tester (1) to check for a spark as shown in the diagram. Replace the spark plug every 100 hours or every season, whichever occurs first. A spark plug wrench is available from any authorised Honda service dealer . Check the spark plug gap with a feeler gauge and set at 0.
Remove grass debris from the top and underside of the deck housing immediately after use. Fertilisers and top dressings ar e particularly corrosive. Thoroughly clean the mower deck immediately after use on treat- ed grass and store well away fr om corrosive materials.
Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing. Drain the fuel by running the engine until the fuel tank is empty and the engine stops.
Assemble the cutterblade (1) with the turned up edges facing towards the engine. Secure the cutterblade using the friction washer (2) and new fixing bolt (3) and tighten to a torque of 54Nm. T o prevent accidents never reuse the original fixing bolt. A slightly worn cutterblade may be re-sharpened.
Storage T o store the handlebar unscrew the 2 small securing knobs sufficient- ly to allow it to pivot forwards to rest against the mower . T ake care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine.
TROUBLE SHOOTING PROBLEM POSSIBLE F AUL T REMEDY Engine will not turn over Incorrect oil level. Check oil level. Obstruction under deck. Remove obstruction. Engine smokes Excess oil level. Check oil level. Air cleaner cartridge oil Service air cleaner .
PROBLEM POSSIBLE F AUL T REMEDY Engine vibrates excessively Mounting bolts loose. T ighten bolts Cutterblade bolt loose. T ighten bolt Cutterblade out of balance.
1.30 PA R T S LIST VIBRA TION INFORMA TION Lawnmower vibration information. RMS acceleration measured in 3 - axes at operators contact position on the handlebars. CODE 432A = 4.3ms -2. . CODE 433A = 3.5ms -2. . CODE 434A = 4.4ms -2 . CODE 435A = 7.7ms -2 .
NO. DESCRIPTION P AR T NO. QTY ITEM NOTE 432A 433A 434A 435A 1 Decal - Grass Blade 410064 1 1 1 1 2 Engine - 432004 1 1 1 0 Engine 435004 0 0 0 1 3 Decal - Engine 432009 1 0 0 0 Decal - Engine 433009 .
PA R T S LIST 1.32 NO. DESCRIPTION P AR T NO. QTY ITEM NOTE 432A 433A 434A 435A 40 Bracket - Handlebar LH 110.004.408W 1 0 0 0 Bracket - Handlebar LH 110.004.406W 0 1 1 0 Bracket - Handlebar LH 110.01 1.753W 0 0 0 1 41 Bracket - Handlebar RH 1 10.004.
NO. DESCRIPTION P ART NO. QTY ITEM NOTE 432A 433A 434A 435A 67 Axle Support 100.000.895 4 3 4 4 67A Axle Support - LH Rear 100.000.896 0 1 0 0 68 Decal - Hayter 410065 1 1 1 1 69 Bracket 432014 1 0 0 0 Bracket 433002W 0 1 1 1 70 Cable - Clutch A/D 434002 0 0 1 1 71 Belt Drive 100.
1.34 PA R T S LIST BRIGGS & S T RAT TON M O T I F 1 2 3 4 5 6 6 7 7 8 8 9 10 11 12 13 14 15 16 16 17 18 14 19 19 20 22 22 23 24 25 25 26 26 27 27 27 28 28 29 30 31 42 32 33 34 35 36 37 37 38 39 39.
1.35 Notes:- NOTES 432011(1) 29/3/04 9:35 am Page 1.35.
1.36 CUST OMER INFORMA TION Serial No: Engine T ype:- GVC135EA2675D (432A/433A/434A) GVC160EA2675D (435A) Engine:- Honda GVC 135 (432A/433A/434A) 160 (435A) Date of Sale:- Y our Local Dealer:- 432011(1) 29/3/04 9:35 am Page 1.
An important point after buying a device Hayter Mowers 435A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
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If you already are a holder of Hayter Mowers 435A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hayter Mowers 435A.
However, one of the most important roles played by the user manual is to help in solving problems with Hayter Mowers 435A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hayter Mowers 435A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center