Instruction/ maintenance manual of the product PD80KF6FK1-M American Power Conversion
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80 kW InfraStruXur e PDU PD80KF6FK1-M PD80KG6FK1-M PD80KL6FK1-M Operation and Configuration 208/480/600 V Input.
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80kW InfraStruXure PDU—Op eration and Co nfiguration i About This Manual Audience This manual is intended for end-users of an 80 kW InfraStruXure PDU. It covers the operation, customization, and quick config uration of the InfraStruXure PDU. It also includes basic InfraStruXure system operation.
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Contents 80kW InfraStruXure PDU—Operation and Configuration iii Safety ............................. ........................ ................. 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Save these instructions .
iv 80kW InfraStruXure PDU—Operation and Configuration Contacts Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Breakers Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Alarms Screen .
80kW InfraStruXure P DU—Operation and Config uration v Configuring the Network Management Interface . . . . . . . . . . . 45 Connect the InfraStruXure PDU to your network . . . . . . . . . 45 Configuration Overview . . . . . . . . . . . . . . . . . .
vi 80kW InfraStruXure PDU—Op eration and Configuration Product Information ........ ........................ .............. 71 InfraStruXure Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . 71 Life-Support Policy . . . . . . . . . . .
80kW InfraStruXure PDU—Op eration and Co nfiguration 1 Safety Over view Save these instru ctions This manual contains important instructions t hat must be followed during installation, operation, and maintenance of the PDU.
2 80kW InfraStruXure PDU—Op eration and Configuration Wa r n i n g s Installation/Maintenance Only a certified electrician can perform these tasks: • Connect the InfraStruXure PDU to utili ty powe.
Safety 80kW InfraStruXure PDU—Op eration and Co nfiguration 3 T otal Power Off 1. Set the Symmetra PX UPS System Enable switch to Off. 2. Set the DC Disconnect breaker of each Battery Enclosure to Off. 3. Set the PDU Main Input ( A ) switch to Off. 4.
Safety 4 80kW InfraStruXure PDU—Op eration and Configuration EMI This equipment has been tested and found to comp ly with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
80kW InfraStruXure PDU—Op eration and Co nfiguration 5 Over view InfraStruXur e PDU Components The APC 80 kW InfraStruXure PDU provides distribution an d management of electrical powe r .
Overview 6 80kW InfraStruXure PDU—Op eration and Configuration PDU fr ont view (exterior) PDU wide shielding troughs— The PDU shielding troughs accommodate the power cables exiting the roof of the PDU. Power Cables— These power cables feed equipment racks; they are fed th rough knockout panels on the top (or bottom) of the PDU.
Overview 80kW InfraStruXure PDU—Op eration and Co nfiguration 7 Fr ont view (interior) Ground lugs — G round lugs are provided for the Main Input switch, Bypass Input switch, and Cross Tie Output breaker . The main input lug has two holes: one for a main ground and one for the GE C.
Overview 8 80kW InfraStruXure PDU—Op eration and Configuration Fr ont view (door open) Wrapa roun d maintenance bypass panel — The maintenance bypass panel has three circuit breakers that allow the UPS to be electrically isolated from the main power source, while maintaining the power panels.
Overview 80kW InfraStruXure PDU—Op eration and Co nfiguration 9 Rear view (interior) 42-position circuit br eaker panel —Each PDU has a circuit breaker panel with 42 pole positions. Each pole provides power at 120 volts L-N or 208 volts L-L. The amperage each position provides depen ds on the size of the circuit b reaker used .
Overview 10 80kW InfraStruXure PDU—Op eration and Configuration PDU monitoring unit This connection provides the input power for the PDU monitoring unit.
Overview 80kW InfraStruXure PDU—Oper ation and Conf iguration 11 User connection plate For a description and location of th e user connection plate, see ( ) on pa ge 8. For cl arity , the user connection plate is shown in the fo llowing illustration in greater detail.
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80kW InfraStruXure PDU—Oper ation and Conf iguration 13 PDU Display Interface Over view Y ou can use the display interface to configure settin gs, set alarm t hresholds, and provide audible and visual alarms.
PDU Display Interface 14 80kW InfraStruXure PDU—Op eration and Configuration T op-level status scr eens After system start-up, the display interface displays a brief start-up screen and then scrolls automatically and continuously through four screens of basic status information.
PDU Display Interface 80kW InfraStruXure PDU—Oper ation and Conf iguration 15 On some screens, continue arrows ( indicate that there are additional screens to view in the category . Press the Up or Down arrow key to vi ew the additio nal screens.
16 80kW InfraStruXure PDU—Op eration and Configuration Load-Meter Scr een From the Load-Meter screen, you can select the following items: T otal Load by Phase The load supported by each phase in kV A, in RMS current ( Irms ), and as a percentage of the maximum allowable load ( %LD ).
80kW InfraStruXure PDU—Oper ation and Conf iguration 17 V olt-Meter Scr een From the V olt-Meter screen, you can select the following items: Output V oltage Displays each phase-to-phase output voltage (e.g., L1-2 for phase L1 to phase L2) and each phase-to-neutral output voltage (e.
18 80kW InfraStruXure PDU—Op eration and Configuration Contacts Scr een Overview The PDU can monitor external contact closure even ts. Possible applications include the following: • Magnetic conta.
PDU Display Interface 80kW InfraStruXure PDU—Oper ation and Conf iguration 19 . Alarm Relay Map Configure the relay output s, using the Alarm Relay Map. Each Alarm Map corresponds to an output relay . For example, Alarm Map 01of04 corresponds to the first of four relay outputs.
PDU Display Interface 20 80kW InfraStruXure PDU—Op eration and Configuration How to connect contacts to the PDU monito ring unit 1. Choose one or more contact number on the User/EPO contacts port on the user co nnection plate to which you will connect the contacts.
80kW InfraStruXure PDU—Oper ation and Conf iguration 21 Br eakers Scr een Use the Breakers screen to view the status of the system and PDU circuit breakers. UPS & System Bypass Reports the operation mode of the UPS and the state of the Q1, Q2, and Q3 circuit breakers on the PDU.
22 80kW InfraStruXure PDU—Op eration and Configuration Alarms Scr een View Active Alarms Use this option of the Al arms screen to display active alarms (alarm s that have not been resolved).
PDU Display Interface 80kW InfraStruXure PDU—Oper ation and Conf iguration 23 Alarm Setup Use this option of the Al arms screen to access the following options: Alarm Beeper Use this option of the Al arms screen to turn the alarm beeper ON or OFF .
PDU Display Interface 24 80kW InfraStruXure PDU—Op eration and Configuration PDU Alarms This table lists all alarms that can be generate d by the InfraStruXure P DU, as displayed by the All Possible Alarms option, with numeric variables between the < > characters.
80kW InfraStruXure PDU—Oper ation and Conf iguration 25 Panel Scr een Branch Ckt Loading Y ou can display Branch Ckt Loading (Branch Circuit Loading) stat us if the option to measure current at the distribution breakers is installed. Y ou can view data for each individual panel positio n on the distribut ion panel.
PDU Display Interface 26 80kW InfraStruXure PDU—Op eration and Configuration Panel Configuration Configure the branch metering settings for each breaker on the distribution panel. The panel p o sition numbers on the screen correspond to the numbers on the distribution panel.
PDU Display Interface 80kW InfraStruXure PDU—Oper ation and Conf iguration 27 Global Panel Config Configures the same number of poles or breaker ra tings for all circuit breakers simultaneously .
28 80kW InfraStruXure PDU—Op eration and Configuration Config Scr e en System/Network Use this option of the Co nfig screen to access these options: System Password • Password : Change the system password required to access protected screens and fields in the display interface.
PDU Display Interface 80kW InfraStruXure PDU—Oper ation and Conf iguration 29 Electrical Config This option of the Config scre en displays informat ion about the e lectrical serv ice that provides input to the InfraStruXure PDU. All of th e values displayed on this screen are set at the factory .
PDU Display Interface 30 80kW InfraStruXure PDU—Op eration and Configuration Manufactur er Data Use this option of the Co nfig screen to display a scrollable lis t containing inf ormation about the InfraStruXure PDU. This information is useful when requestin g service or product updates.
80kW InfraStruXure PDU—Oper ation and Conf iguration 31 System Operation How to T ransfer the UPS into Maintenance Bypass Operation When servicing the UPS, transfer the UPS into maintenance bypass operation. When the UPS is operating in maintenanc e bypass, input power fl ows directly to the PDU and out to the load equipment.
System Operation 32 80kW InfraStruXure PDU—Op eration and Configuration Note The H3 LED above the Q3 circuit breaker illuminates, in dicating that it is safe to operate the Q3 circuit breaker .
System Operation 80kW InfraStruXure PDU—Oper ation and Conf iguration 33 The UPS is now in main tenance bypass operation. 5. Open (turn OFF) the XR Batte ry Enclosure DC Disconnect circuit breaker . 6. Open (turn OFF) the Q1 circuit breaker on the PDU.
34 80kW InfraStruXure PDU—Op eration and Configuration How to Return fr om Maintenance Bypass Operation Note Select Help from the top-level menu screen on th e PDU display interface and select the second help topic, Returning fr om PDU Maintenance Bypass , or follow the procedure below: 1.
System Operation 80kW InfraStruXure PDU—Oper ation and Conf iguration 35 4. Close (turn ON) the UPS System Enable switch. The UPS will show a For ced Bypass message on the display interface, and the Fault LED will be red. 5. Command the UPS to ap ply power to the load: a.
System Operation 36 80kW InfraStruXure PDU—Op eration and Configuration c. Select UPS Into Bypass on the Control menu, and press the E NTER key . Control Menu d. Confirm the selection on the next screen: select Y es, UPS into Bypass , and press the E NTER key .
80kW InfraStruXure PDU—Oper ation and Conf iguration 37 How to Ensur e T otal Power Off 1. Command the UPS to turn off power to the load: a. Press the E SC key at the top-le vel status screen to open the top-level menu an d have access to eight submenus.
System Operation 38 80kW InfraStruXure PDU—Op eration and Configuration 3. Set the XR Battery Enclosure DC Disconnect circuit breaker to the OFF position. 4. Pull out all battery un its in the XR Battery Enclosures to the red battery disconnect line.
80kW InfraStruXure PDU—Oper ation and Conf iguration 39 How to Apply Power to the System This procedure instructs on how to apply power to a system that has already been inst alled. For initial start-up instructions, see the InfraStruX ur e 80 kW Installation and S tart-Up manual.
System Operation 40 80kW InfraStruXure PDU—Op eration and Configuration 4. Ensure that all battery units are pushed all th e way into the XR Battery Enclosures and locked into position. 5. Set the XR Battery Enclosure DC Disconnect circuit breaker to ON.
System Operation 80kW InfraStruXure PDU—Oper ation and Conf iguration 41 7. Read the messages displayed on the UPS display interface: a. Note any alarms, and verify tha t they are appropriate for start-up conditions. b. V erify that the UPS accepts the input.
System Operation 42 80kW InfraStruXure PDU—Op eration and Configuration 9. T o apply power to the PDU distribution panel, close (turn ON) the Q2 circuit breaker on the PDU . 10. T o apply po wer to the PDU power cords and connected equipment, close (turn ON) the distribution panel breake rs.
80kW InfraStruXure PDU—Oper ation and Conf iguration 43 Communication Configuration InfraStruXur e PDU Management Options Overview Y ou have two management options for the InfraS t ruXure PDU.
44 80kW InfraStruXure PDU—Op eration and Configuration Configuring the InfraStruXur e Manager Connect the InfraStruXur e PDU to the InfraStruXur e Manager 1. Connect a Cat-5 netw ork cable to the surge-protected etherne t port on the PDU user c onnection plate.
80kW InfraStruXure PDU—Oper ation and Conf iguration 45 Configuring the Network Management Interface Connect the InfraStruXur e PDU to your network 1. Connect a Cat-5 netw ork cable to the surge-protected etherne t port on the PDU user c onnection plate.
Communication Configu ration 46 80kW InfraStruXure PDU—Op eration and Configuration TCP/IP configuration methods Use one of the following methods to define the TCP/I P settings needed by the InfraS truXure PDU: • Device IP Configuration W izard (See “Devi ce IP Configuration W iza rd” on this page .
Communication Configu ration 80kW InfraStruXure PDU—Oper ation and Conf iguration 47 BOOTP & DHCP configuration The Boot Mode Setting, a TCP/IP option in the InfraS truXure PDU’ s Network menu, identifies how the TCP/IP settings will be defi ned.
Communication Configu ration 48 80kW InfraStruXure PDU—Op eration and Configuration 3. When the InfraS truXure PDU reboots, the BOOTP server provid es it with the TCP/IP settings. – If you specified a bootup file name, the InfraStru Xure PDU att empts to transfer that file from the BOOTP server using TFTP or FTP .
Communication Configu ration 80kW InfraStruXure PDU—Oper ation and Conf iguration 49 Local access to the control console Y ou can use a local computer that connects to the InfraS truXure PDU through the co nsole port o n the InfraStruXure PDU monitoring un it to access the control console.
Communication Configu ration 50 80kW InfraStruXure PDU—Op eration and Configuration 2. Use Ping with a size of 1 13 bytes to assign the IP address defined by th e ARP command. For the IP address defined in step 1, use one of the following Ping commands: – W indows command format: ping 156.
80kW InfraStruXure PDU—Oper ation and Conf iguration 51 How to Access a Network Management Interface on a Configur ed InfraStruXur e PDU We b i n t e r f a c e As your browser, you can use Microsoft ® Intern et Explorer 5.0 (and hig her) or Netscape ® 4.
Communication Configu ration 52 80kW InfraStruXure PDU—Op eration and Configuration T elnet for basic access. T elnet provides the ba sic security of authentication by user name and password, but not the high-security benefits of encr yption.
Communication Configu ration 80kW InfraStruXure PDU—Oper ation and Conf iguration 53 FT P a n d S C P Y ou can use FTP (enabled by default) or Secure CoPy (SCP) to transfer new firmware to the InfraStruXure PDU, or to access a copy of the In fraS truXure PDU’ s event logs.
54 80kW InfraStruXure PDU—Op eration and Configuration How to Recover Fr om a Lost Network Management Interface Passwor d 1. Select a serial port at the local computer , and disa ble any service that uses that port.
80kW InfraStruXure PDU—Oper ation and Conf iguration 55 Customizing and Updating the PDU Important Safety Instructions Ele c tr ical Ha zard APC does not r ecommend that you perform maintenance of the P DU while it is receiving input p ower . However , due to the cr itical nature of data center loads, this may occur .
56 80kW InfraStruXure PDU—Op eration and Configuration PDU Or derable Part List Circuit Br eake rs PD1P20ABBSD single-pole, 20-amp breaker PD3P20ABBSD three-pole, 20 -amp breaker PD1P50ABBSD single-.
Customizing and U pdating the PD U 80kW InfraStruXure PDU—Oper ation and Conf iguration 57 Power Cables 30 A, 3-wire power cables PDW7L6-30C 7-foot power cable PDW43L6-30C 43-foot power cable PDW9L6.
58 80kW InfraStruXure PDU—Op eration and Configuration How to Add Cir cuit Br eakers and Power Cables Add a cir cuit br eaker on the PDU 1. Snap and bolt the new circuit breake r into a position on the panel. 2. Remove the corresponding plastic blanking plate on the front panel of the PDU.
Customizing and U pdating the PD U 80kW InfraStruXure PDU—Oper ation and Conf iguration 59 4. At the front of the PDU, connect the power cord’ s individual wires: a. If you have branch current monitoring insta lle d, route the phase conductor through a cur rent sensor .
60 80kW InfraStruXure PDU—Op eration and Configuration How to T est the EPO Switch Overview After a certified electrician has co nnected an EPO sw itch to the PDU monitoring unit by way o f the user connection plate, you can easily test the switch to make sure it is wired and working properly .
Customizing and U pdating the PD U 80kW InfraStruXure PDU—Oper ation and Conf iguration 61 4. If the test was successful, place the Arm/T est rocker switch back to the Arm position. The PDU display interface will clear the EPO test mo de alarm. If the test was not successful, see the troubleshooting chart: 5.
Customizing and Updating th e PDU 62 80kW InfraStruXure PDU—Op eration and Configuration If you choose to use a 24 V AC, 24 VDC, or co ntact closure connection to the EPO, us e one of the following .
80kW InfraStruXure PDU—Oper ation and Conf iguration 63 How to Connect User Input Contacts and Relay Outputs to the PDU User Connection Plate Overview Make contact closure connections (NO or NC) at the us er connection plate to monito r dry contacts .
Customizing and Updating th e PDU 64 80kW InfraStruXure PDU—Op eration and Configuration How to connect contacts to the PDU monitoring unit. 1. Choose one or more contact numbers on the User/EPO contacts port on the user connection plate to w hich you will connect t he contacts .
80kW InfraStruXure PDU—Oper ation and Conf iguration 65 How to Download Firmwar e Upgrades Upgrading the PDU monitor pr ocessor Y ou can download available PDU monitor processo r upgrades through the PDU displa y interface.
Customizing and Updating th e PDU 66 80kW InfraStruXure PDU—Op eration and Configuration 5. Enter your User Name and Password (both apc , for administrators only) and press the E NTER key . 6. From the Control Console menu, select System , then To o l s , then File T ransfer , then XMODEM .
80kW InfraStruXure PDU—Oper ation and Conf iguration 67 Specifications 80 kW InfraStruXur e PDU Performance T ransformer Ef ficiency (if installed) 97% System Full Load Ou tput Rating 80kW System Mo.
Specifications 68 80kW InfraStruXure PDU—Op eration and Configuration Power Cables to Encl osures/ Rack PDUs 4W + G 4W + G 4W + G Power Cable Connecti ons L21-20 L21-20 L21-20 Power Cable Lengths V .
Specifications 80kW InfraStruXure PDU—Oper ation and Conf iguration 69 Shipping with a Transformer 2200 lb (1000 kg) Shipping wit hout a T ransformer 1384 lb (628 kg) Service Access Front and rear C.
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80kW InfraStruXure PDU—Oper ation and Conf iguration 71 Pr oduct Information InfraStruXur e Standar d W arranty APC warrants that all components of the InfraS truXure system will be free from defect.
Product Informati on 72 80kW InfraStruXure PDU—Op eration and Configuration THERE ARE NO W ARRANTIES, EXPRESS OR IMPLIED, BY OPERA T ION OF LA W OR OTHER WISE, OF PRODUCTS SOLD, SER VICED OR FURNISHED UNDER THIS AGREEMENT OR IN CONNECTION HEREWITH.
80kW InfraStruXure PDU—Oper ation and Conf iguration 73 Life-Support Policy APC Thr ee-Phase Systems As a general policy , American Po wer Conversion Corporation and its affiliates and subsidiaries .
80kW InfraStruXure PDU—Oper ation and Conf iguration 74 How to Obtain Service How to contact APC Customer support for this or any other APC product is available at no charge in any of the following ways: • V isit the APC W eb site to access documents in the APC Knowledge Base and to submit any customer support requests.
InfraStruXure PDU—Operation and Maintenance 75 Appendix Changes in This Manual Overview The following list references the sp ecific changes made to this manual since its last release (990-1468B). General Changes Updated manual to reflect the InfraS truXu re PDU’ s network management capabilities.
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Index 80kW InfraStruXure PDU—Operation and Configuration 77 A Access to the control console , 49 to the PDU through FTP , 53 to the PDU through SCP , 53 to the PDU through SNMP , 52 Access holes, fo.
78 80kW InfraStruXure PDU—Operation and Configuration F Factory defa ults, resett ing the , 30 Firmware updates, how to download , 65 Front view door open , 8 exterior , 6 interior , 7 FTP access to.
80kW InfraStruXure PDU—Operation and Configuration 79 Specifications , 67 – 69 electrical , 67 performance , 67 voltage , 67 wiring , 68 SSH, for accessing a network management interface , 52 Swit.
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*990-1468C* APC W orldwide Customer Support Customer support for thi s or any other APC product is available at no char ge in any of the following ways: • V isit the APC W eb site to acce ss documents in the APC Knowledg e Base and to submit customer support requests.
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If you have not bought American Power Conversion PD80KF6FK1-M yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data American Power Conversion PD80KF6FK1-M - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, American Power Conversion PD80KF6FK1-M you will learn all the available features of the product, as well as information on its operation. The information that you get American Power Conversion PD80KF6FK1-M will certainly help you make a decision on the purchase.
If you already are a holder of American Power Conversion PD80KF6FK1-M, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime American Power Conversion PD80KF6FK1-M.
However, one of the most important roles played by the user manual is to help in solving problems with American Power Conversion PD80KF6FK1-M. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device American Power Conversion PD80KF6FK1-M along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
