Instruction/ maintenance manual of the product DC Series American Power Conversion
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User Manual 990-9178A DC MX06 40A She lf P age 1 of 44 18 th FEB 02 User Manual For DC Series MX06 40A Shelf.
User Manual 990-9178A DC MX06 40A She lf P age 2 of 44 18 th FEB 02 DC MX06 40A Shelf The MX06 40A Shelf is a 19” compatible modular power plant capable of supplying up to 42A at –48V DC (54V). The unit contains a controller that can config ure up to 4 x 10.
User Manual 990-9178A DC MX06 40A She lf P age 3 of 44 18 th FEB 02 Contents SECTION DESCRIPTION PA GE 1 Genera l Informatio n 5 1.1 Introduct ion 5 1.2 Safet y Precautions 5,6 1.3 Types Of Hazard 6 1.4 Inspection Of Goods 7 1.5 APC W or ldwide customer support 8 1.
User Manual 990-9178A DC MX06 40A She lf P age 4 of 44 18 th FEB 02 4 Install ation Procedure 24 4.1 AC Primary Supply 24 4.1.1 Single Phase 24,25 4.1.3 Single Phase AB Feed 26,27 4.1.4 3 Phase Star Supply 28,29 4.1.5 3 Phase Delta Supply 30,31 4.2 DC Distribution 32 4.
User Manual 990-9178A DC MX06 40A She lf P age 5 of 44 18 th FEB 02 1 General Information 1.1 Introduction DC Power Plants fr om APC have unique features that mak e them easy to install, maintain, and upgrade. The rec tifier units are m odular and truly “hot-pluggable” into the shelf assem bly without any separate ac wiring.
User Manual 990-9178A DC MX06 40A She lf P age 6 of 44 18 th FEB 02 • CEC Code C22. 1-98 ( Canada ) • CONT ROL OF SUBSTANCES HAZARDOUS T O HEALTH (COSHH) REGS • MANUAL HANDLING REG ULATIO NS, 1993 (See Section 6) 1.2.3 BECOME FAMILIAR W I TH THE HAZARDS ASSO CIATED W I TH THE PO W ER SYSTEM AS DETAILED I N PARA 2.
User Manual 990-9178A DC MX06 40A She lf P age 7 of 44 18 th FEB 02 1.4 Inspecti on upon Receipt of Goods 1.4.1 General APC has taken precautions in pack ing the power equipment f or shipm ent to ensu.
User Manual 990-9178A DC MX06 40A She lf P age 8 of 44 18 th FEB 02 1.5 A PC Worldw ide Customer Suppor t Custom er support f or this or any other Am erican Power Conversion ( APC) product is availabl.
User Manual 990-9178A DC MX06 40A She lf P age 9 of 44 18 th FEB 02 1.6 Wa r ranty I nformation 1.6.1 Limited Warranty Amer ican Power Conversion (APC) warrants the DC MX06 40A Shelf to be free f rom defects in materials and workm anship f or a period of two y ears from the date of pur chase.
User Manual 990-9178A DC MX06 40A She lf Page 10 of 44 18 th FEB 02 2 Product Overv iew and Technical Description 2.1 Specification 2.1.1 Rectifi er Parameter (per rectifi er) 1TWF0500H54** Approved Input Rating 115V or 230Vac I/p Operating Range 103.
User Manual 990-9178A DC MX06 40A She lf Page 11 of 44 18 th FEB 02 2.1.3 System Output Output V oltage Nomina l 54.5Vdc V oltage Adjustment Range 44 V – 57 V (Below 42V LVD contact opens) Current R.
User Manual 990-9178A DC MX06 40A She lf Page 12 of 44 18 th FEB 02 2.3 C ontro ller 2.3.1 A larm Card Layout Part Reference Function A djustment P1 Output Volt s Adjust Via Front Panel P2 LVD Disconn.
User Manual 990-9178A DC MX06 40A She lf Page 13 of 44 18 th FEB 02 2.4 A larms 2.4.1 A vailabl e Alarms To monitor the system status a selection of alarm outputs are available. Dependant upon the rect ifiers fitted either 4 f ront panel LED’s or a s ingle LED give visual notification of a sy s tem f ault.
User Manual 990-9178A DC MX06 40A She lf Page 14 of 44 18 th FEB 02 2.4.2 Rear A ccess A larms To access the alar m outputs f irst ens ure batteries are disc onnected fr om the s y stem by setting battery connection switch to “OFF” via controller front panel (s ee section 2.
User Manual 990-9178A DC MX06 40A She lf Page 15 of 44 18 th FEB 02 2.4.4 Major and Minor A larms In an MX06 40A Shelf , 9 of the available alarm s c an be set to show as a “Minor ” or “Maj or” alarm . As standard the alarm outputs ar e open collector tr ansistor outputs available from the connector s as detailed in the 2 previous sections.
User Manual 990-9178A DC MX06 40A She lf Page 16 of 44 18 th FEB 02 2.5 Customer Inputs 2.5.1 Current Limit Programming Input Description Controller Ty pe Connector Current Limit Progra m Connect a DC voltage to this pin (r eferenced to signal com m on or –Ve output) to reduce the system output current lim it point.
User Manual 990-9178A DC MX06 40A She lf Page 17 of 44 18 th FEB 02 2.5.3 Battery T est Function Input Descript ion Location Battery Test Front panel m omentar y push button. Push and hold drops output volts to 45Vdc. T his is below battery float voltage and is used to chec k the batteries can supply the sy stem load.
User Manual 990-9178A DC MX06 40A She lf Page 18 of 44 18 th FEB 02 2.5.5 Temperature Compensati on Input Descript ion Socket Pin Temp Compen sation T his func tion allows a temperatur e probe to be used to automatic ally adjust the output voltage of the sy stem .
User Manual 990-9178A DC MX06 40A She lf Page 19 of 44 18 th FEB 02 2.6 Mechanical 2.6.1 Dimensions Dimens ion A B C D E F Length 482.6mm (19in) 132.5mm (5.22in, 3U) 283.6mm (11.17in) 82.5mm (3.25in) 138.5mm (5.45in) 438.2mm (17.25in) 2.6.2 Weight Item M easured Sh elf + Dist + Contro ller Single Rectifier Full System W eight (Kg) 7.
User Manual 990-9178A DC MX06 40A She lf Page 20 of 44 18 th FEB 02 2.6.3 Mounting Opt ions The MX 06 40A Shelf has 3 positions for m ounting ears . If m ounting ears were ordered with the system they will be fitted in the front pos ition as standar d.
User Manual 990-9178A DC MX06 40A She lf Page 21 of 44 18 th FEB 02 2.7 Schematic 2.7.1 Positive Earth Configured.
User Manual 990-9178A DC MX06 40A She lf Page 22 of 44 18 th FEB 02 2.7.2 Negative Earth Configured.
User Manual 990-9178A DC MX06 40A She lf Page 23 of 44 18 th FEB 02 3 Sy stem Configura tion The MX06 40A shelf is des igned to m eet a wide range of cust omer r equirem ents/applications.
User Manual 990-9178A DC MX06 40A She lf Page 24 of 44 18 th FEB 02 4 Installation Proced ure 4.1 A C Primary Supply 4.1.1 Single Phase The MX 06 40A Shelf can be used on a Single Phas e AC supply. The system can be connec ted to a 230V or 115V supply.
User Manual 990-9178A DC MX06 40A She lf Page 25 of 44 18 th FEB 02 4.1.1.2 Front A ccess Connection To c onnect the input supply to the MX06 40A Shelf proceed as follows: • The s ame protec tion devices and cable par ameter s are required f or front acces s connection as explained f or “single- phase rear acc ess” pr eviously.
User Manual 990-9178A DC MX06 40A She lf Page 26 of 44 18 th FEB 02 4.1.2 Single Phase, AB Feed The MX06 40A Shelf c an be us ed on a Single Phas e AB Feed system. T his m eans that 2 separate supply ’s c an be us ed, each powering 2 of the 4 rec tifiers f itted.
User Manual 990-9178A DC MX06 40A She lf Page 27 of 44 18 th FEB 02 4.1.2.2 Front A ccess Connection To c onnect the input supply to the MX06 40A Shelf proceed as follows: • Ensure that the AC supply intended for connec tion is isolated, loc ked off and under single operator contr ol.
User Manual 990-9178A DC MX06 40A She lf Page 28 of 44 18 th FEB 02 4.1.3 3 Phase Star Supply The MX 06 40A Shelf can be used on any of the following supplies: 415V, 400V, 380V or 208V phase to phase. The max imum input current is 13A per phas e on a 208Vac phase to phase s upply and 7.
User Manual 990-9178A DC MX06 40A She lf Page 29 of 44 18 th FEB 02 4.1.3.2 Front access connection To c onnect the input supply to the MX06 40A Shelf proceed as follows: • The AC input c urrent to .
User Manual 990-9178A DC MX06 40A She lf Page 30 of 44 18 th FEB 02 4.1.4 3 Phase Delta Supply Warning! The MX06 40A Shelf can only be used on a 208Vac phase to phase supply. In a delta connection system each r ectifier input is connected direc tly acros s two phases.
User Manual 990-9178A DC MX06 40A She lf Page 31 of 44 18 th FEB 02 4.1.4.2 Front access connection To c onnect the input supply to the MX06 40A Shelf proceed as follows: • The AC input c urrent to .
User Manual 990-9178A DC MX06 40A She lf Page 32 of 44 18 th FEB 02 4.2 DC Distri bution The MX06 40A Shelf has a DC distribution m odule fitted. T his m odule contains the c hosen distribution com ponents of either circuit breaker s or f uses.
User Manual 990-9178A DC MX06 40A She lf Page 33 of 44 18 th FEB 02 4.2.2 10 GMT Fuses Front A ccess To c onnect the cables to the system proceed as f ollows: • Cables should be rated to at least th.
User Manual 990-9178A DC MX06 40A She lf Page 34 of 44 18 th FEB 02 4.2.3 4 Circuit Breakers Rear Access • Remove the rear c over to give acces s to the output term inals (s hown below ).
User Manual 990-9178A DC MX06 40A She lf Page 35 of 44 18 th FEB 02 4.2.4 4 Circuit Breakers Front Access T o connect the cables to the sy stem proceed as follows: • To connec t to the output term i.
User Manual 990-9178A DC MX06 40A She lf Page 36 of 44 18 th FEB 02 4.2.5 4 Cartridge Fuses Rear A ccess To c onnect the cables to the system follow the sam e procedure as for the “4 Cir cuit Break er Rear Acc ess” distribution m odule (sec tion 4.
User Manual 990-9178A DC MX06 40A She lf Page 37 of 44 18 th FEB 02 4.3 Routing Of Cabl es 4.3.1 Input cables One or m ore of the top 3 knock outs (top lef t hand side k nock out and 2 actually in the rear cover) m ust be used f or entr y of the input AC cable.
User Manual 990-9178A DC MX06 40A She lf Page 38 of 44 18 th FEB 02 4.3.2 Output Cables The output c ables m ay be of quite large diam eter and theref ore it m ay be necessar y to use m ore than one knoc kout hole.
User Manual 990-9178A DC MX06 40A She lf Page 39 of 44 18 th FEB 02 4.4 External Battery Installation 4.4.1 Battery Back-up function Battery backup may be ac hieved by connecting 48V str ings of batteries onto the external battery terminals of the distribution module at the r ear of the system.
User Manual 990-9178A DC MX06 40A She lf Page 40 of 44 18 th FEB 02 4.4.4 Battery Connection Diagram 4.5 Sy stem Output Earthing The MX06 40A Shelf has its output earthed as default. T he output is earthed by the earth cable joining the earth stud to the output earthing bus -bar (as s hown in the above picture).
User Manual 990-9178A DC MX06 40A She lf Page 41 of 44 18 th FEB 02 5 Co mmissioning the System 5.1 General All site preparation and equipm ent installation in the previous chapters m ust be com pleted before com m issioning. • Ensure that the AC power source is olator is switched O FF.
User Manual 990-9178A DC MX06 40A She lf Page 42 of 44 18 th FEB 02 6 Manual Handling Proce dure 6.1 General 6.1.1 Items within the s ub-system present a hazard due to m ass. A fully configured s y stem fitted with 4 rectif iers weighs alm ost 15Kg. 6.
User Manual 990-9178A DC MX06 40A She lf Page 43 of 44 18 th FEB 02 7 Fault Finding / Symptoms The sub-system is designed f or m axim um reliability and therefore faults during norm al operation are unlikely.
User Manual 990-9178A DC MX06 40A She lf Page 44 of 44 18 th FEB 02 8 Service, A ccessories & Spares 8.1 Rectifier replacement If a f aulty rectif ier is to be replac ed simply unscrew the two front panel fix ings on the rectif ier front panel and withdraw the rectifier f rom the shelf .
An important point after buying a device American Power Conversion DC Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought American Power Conversion DC Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data American Power Conversion DC Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, American Power Conversion DC Series you will learn all the available features of the product, as well as information on its operation. The information that you get American Power Conversion DC Series will certainly help you make a decision on the purchase.
If you already are a holder of American Power Conversion DC Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime American Power Conversion DC Series.
However, one of the most important roles played by the user manual is to help in solving problems with American Power Conversion DC Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device American Power Conversion DC Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
