Instruction/ maintenance manual of the product PNEG-1597 GSI Outdoors
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PNEG-1597 Sweep T ractor Assembly Instructions PNEG-1597 Date: 02-28-08.
2 PNEG-1597 Sweep T ractor Assembly Instructions General Information A. We reserve the right to improve our product wh enever possible and p ractical to do so. We reserve the right to change, improve, and modify products at any time without obligation to make changes, improvements, and modifications on equipment sold previously.
PNEG-1597 Sweep T ractor Assembly Instructions 3 T able of Content s Contents Chapter 1 Safety .............. ............................. .......................... ............................. ........... ......................... ............ 5 Safety Guidelines .
4 P N E G - 1 5 9 7 Sweep Tracto r Assembly Instructions GSI equipment is built to provide many years of dependable service to our customers through durable craftsmanship. One of the most important aspects of GSI engineering is SAFETY 1 st design throughout all product lines.
PNEG-1597 Sweep T ractor Assembly Instructions 5 1. Safety Safety Guidelines This manual contains information that is important for you, the owner/opera tor, to know and understand. This information relates to protectin g personal safety and preventing equipment problems.
6 PNEG-1597 Sweep T ractor A sse m bly Instr uc tio ns 1. Safety Safety Instructions Our foremost concern is your safety and the safety of oth ers associated with this equipment.
1. Safety PNEG-1597 Sweep Tractor Assemb ly Instructions 7 Wear Protective Clothing Wear close fit ting clothing and safety equipment appropriate to the job. Remove all jewelry . Long hair should be tied up and ba ck. Safety glasses should be worn at all times to protect eyes from debris.
8 PNEG-1597 Sweep T ractor A sse m bly Instr uc tio ns 1. Safety General Safety Guidelines A. DO N OT make an y alterations to the eq uipment. Such alterations may produ ce a very dang erous situation, where SERIOUS INJURY or DEATH may occur.
1. Safety PNEG-1597 Sweep Tractor Assemb ly Instructions 9 Hazards A. Keep clear of all augers. DO NOT ENTER the bin. B. If you must enter this bin: 1. Shut OFF and lock out all power. 2. Use safety harness and safety line. 3. Station another person outside the bin .
10 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 1. Safety Operator Qualifications A. The User/Operator must be competent and exper ienced to operate auger equipment. An yone who works with or around augers must have good common sense in order to be qualified.
PNEG-1597 Sweep T ractor Assembly Instructions 1 1 2. Safety Decals Check components shown below to ensure t hat the safe ty decals are in place and in goo d condition. If a decal cannot be easily read for any reason or has been painted over, replace it immediately.
1 2 P N E G - 1 5 9 7 Sweep T rac tor A ssembly Instructions 3. Assembly Sweep T ractor Assembly 1. Place the tractor frame on plain flat ground and remove the bolts from the tractor frame.
3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 13 4. Slide the tractor axle (shaft) through the left si de of the pillow block bearing and the lo ck collars so as to pass through the right side of th e pillow bloc k bearing. Make sure the keyway is on the left hand side.
14 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 3. Assembly 7. Assemble the tire securely to the wheel hub using five (5) 1/ 2"-20 lug nuts. NOTE: Make sure that the tires are asse mbled on corresponding sides with the help of valve stem, and remove the screws or nails that are present in the tire s.
3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 15 8. Bolt the shield bracket weldment to the front of the tractor frame u sing two (2) 3/8"-16 x 3-1/2" hex head cap screws, two (2) 3/8" flat washers (only o n the bottom slot of the weldment) and two (2) nuts.
16 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 3. Assembly 9. Bolt the four (4) 5/8"-11 x 6" thread ed rods to the tractor frame using one (1) 5/8"-11 hex nut for each rod. Figure 3E 10. Place one (1) 5/8"-11 hex nu t onto each rod in a temporary position.
3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 17 11. Mount the motor to the gear box plate using f our (4) 3/8"-16 x 1" flanged bolts, th en place over the threaded rods, resting on the hex nuts.
18 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 3. Assembly 12. Mount the gear box plate and motor a ssembly to the 5/8"-11 x 6" threaded rod installed to the tractor frame using four (4) 5/8 "-11 hex nuts.
3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 19 13. Assemble the 13 tooth sprocket to the motor shaft using sq uare key (1/4" x 1" long). 14. Install the roller chain around th e sprockets. Ad just the position of the tractor axle (shaft) if necessary so as to align the chain correctly.
20 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 3. Assembly 15. Install the top chain gua rd assembly to the tr actor frame using four (4) hex bolts. Slide the bottom chain guard assembly t hrough the slot on the top chain guard and se cure tightly using 3/8"-16 x 3/4" flanged bolt.
3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 21 16. Mount the weights to the tractor f rame using one (1) 5/8"-11 x 8-1/2" threaded rod and three (3) flanged nuts and one (1) 5/8" flat washer. NOTE: Install the weights against the left hand frame upright so the weight is in the middle of the tractor assembly.
22 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 3. Assembly End Wheel Assembly NOTE: If installing sweep tractor to an existing sweep, the curren t end wheel components must be removed. 1. Connect stub into flighting using a 5/8" x 4" long hex head ca p screw and 5/8" nylon lock nut.
3. Assembly PNEG-1597 Sweep Tractor Assemb ly Instructions 23 Sweep T ractor to Shield Assembly 1. Position sweep tractor a gainst the sweep shield approximately 3' from the end wheel. 2. Use the bracket on the sweep tractor t o mark the location where the holes need to be drilled into the sweep shield.
2 4 P N E G - 1 5 9 7 Sweep T rac tor A ssembly Instructions 4. Part s List Sweep T ractor Part s.
4. Part s List PNEG-1597 Sweep Tractor Assemb ly Instructions 25 Sweep T ractor Part s (Continued) 12" T r acto r Drive Part s List Ref # Part # Description 1 GK7714 T ractor Frame Weld 2 GK7716 .
26 PNEG-1597 Sweep T racto r Asse m bly In str uc tio ns 4. Part s List End Wheel Part s Sweep T ractor End Whee l Parts List Ref # Part # Description 1 GK4952 Sweep T ra ctor End Wh eel 2 GK2172 Bear.
PNEG-1597 Sweep T ractor Assembly Instructions 27 5. W arranty The GSI Group Warranty THE GSI GROUP (GSI) WARRANTS ALL PRODUCT S WHICH IT MANUFACTURES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGIN AL END USER.
T his equipment shall be in stalled in a ccordance with the cur rent installation codes and a pplicable re gulations which should be ca refull y f ollow ed in all cases. Authorities ha ving jurisdiction should be consulted before inst allations are made.
An important point after buying a device GSI Outdoors PNEG-1597 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GSI Outdoors PNEG-1597 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GSI Outdoors PNEG-1597 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GSI Outdoors PNEG-1597 you will learn all the available features of the product, as well as information on its operation. The information that you get GSI Outdoors PNEG-1597 will certainly help you make a decision on the purchase.
If you already are a holder of GSI Outdoors PNEG-1597, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GSI Outdoors PNEG-1597.
However, one of the most important roles played by the user manual is to help in solving problems with GSI Outdoors PNEG-1597. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GSI Outdoors PNEG-1597 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
