Instruction/ maintenance manual of the product G9749 Grizzly
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MO DE L G9 7 49 V A RIA B L E SP E ED DRI L L P R E SS O WNER'S MANU A L COPYRIGHT © S EPTEMBER , 2 0 06 BY G RIZ ZL Y IN DUSTRIAL , INC. W AR NI N G : N O PO RT IO N OF T HI S M AN UAL M A Y BE R EPRO DU CED I N AN Y SH APE OR FOR M WI TH OU T TH E WR IT TE N APPROV AL OF G R IZ Z L Y IN DU ST RI AL , I N C.
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T able of Con ten ts INTRODUCTION ............................................................................................................................... 2 Foreword ..............................................................................
-2 - G97 4 9 V ariable Sp eed Drill Press If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 E-Mail: manuals@grizzly.
G97 49 V ariable Speed Drill Press -3 - The information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
- 4- G97 49 V ariable Speed Drill Press The information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
G97 49 V ariable Speed Drill Press -5 - Figure 1. Right side controls. Identi fi cat ion Figure 2. Left side controls. Refe r to the list below and see Figur es 1 & 2 to become familiar with the drill press c ontrols. A. Speed Selector Control: Allows variable speeds from 300 to 2000 RPM.
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-8- G97 49 V ariable Speed Drill Press 1 . EYE / F ACE / H AND PROTECTI ON . A face shield used with safety glasses is rec - ommended. Alwa ys keep hands and fin - gers awa y from the drill bit. Never hold a workpiece by hand while drilling ! DO N O T wea r gloves when o perating the dr ill.
G97 49 V ariable Speed Drill Press -9 - Serious perso nal injur y could occur if you connect the machine to the power source before you have complete d the s etup pro - cess . DO N OT connect the machine to t he power source until instructe d to do so.
- 1 0 - G97 49 V ariable Speed Drill Press In t he e vent of an electrical shor t, grounding reduces the r isk of electri c shock. The grounding wire in the power cord must be properly conne cted to the grounding prong on the plug ; likewise , the outlet must be properly installed and grounde d.
G97 49 V ariable Speed Drill Press - 1 1 - W e ar safe ty glasse s dur- ing t he entire setup pro - cess ! Th is ma ch in e pr es e nt s se r io us inju r y ha z a rd s to untr ained user s.
- 1 2- G9 7 49 V ariable Speed Drill Press The Model G97 49 was carefully packed when it left our warehouse . If you disc ov er the machine is damaged af ter you hav e signed for deliver y , pleas e i mme diate ly c all Custo mer Service at ( 5 70) 5 46 - 9 6 63 for advice.
G97 49 V ariable Speed Drill Press - 1 3 - The Model G97 49 should be mounted to the floor . Because floor mat erials may vary , floor mounting hardwar e is not inc luded.
- 1 4 - G97 49 V ariable Spee d Drill Press In v ent or y After all the par ts hav e been remov ed from t he crate and boxes , you should hav e the following items: Contents ( Figure 9 ) Qt y A . Drill Press (not shown) ...............................
G97 49 V ariable Speed Drill Press - 1 5 - A ssemb ly Compone nts and H ardware N e ede d : Qt y Hex Wrench 5mm (provided) ............................ 1 Rapid Downfeed Handle Shafts ........................ 3 Rapid Downfeed Handle Knobs .............
- 1 6 - G97 4 9 V ariable Sp eed Drill Press T est Ru n and Spi nd le Break - In Once assembly is complete, test run your machine to make sure it runs properly. To test run the machine: 1. Make sure you have read and understood all of the safety instructions starting on Page 6 of this manual, and verify the machine is set up properly.
G97 49 V ariable Speed Drill Press - 1 7 - SE CTION 4 : OP ERA TIONS NO T IC E If you hav e n ev er used this typ e of machine or equipm ent b efore, WE STRONGL Y RE C - OMM END t hat you re ad bo oks, trad e maga - zines, or g et formal training b efore b egin - ning any proje cts .
- 1 8 - G97 49 V ariable Speed Dr ill Pr ess Ins tal l in g / Remo vi ng Dr il l B its Any drill bit you inst all in the chuck must be tig ht enough that it will not come loose during o pera - tion. T o inst all a drill bit into th e chuck : 1. UNPLUG THE DRILL PRESS! 2.
G97 49 V ariable Speed Drill Press - 1 9 - Ch oos i ng Spe eds T w i s t / B r a d P o i n t D r i l l B i t s S o f t W o o d H a r d W o o d P l a s t i c B r a s s A l u m i n u m M i l d S t e e l.
-20- G97 49 V ariable Speed Drill Press Dr il li ng If the workpie ce is not clamped down, the oper ator's hand could get pulle d into t he bit or the w orkpi ece c an be thrown with great force. Clamp the workpiec e to the t able before drillin g.
G97 49 V ariable Speed Drill Press - 21 - 3. Use the fine downfeed control and the attached indicator to move the quill to the desired position. T o use the d epth g auge and d epth stop : 1. Rotate the depth stop knob until the depth gauge reference marker indicates the desired depth (see Figure 18 on Page ).
-22- G 97 49 V ariable S peed Drill Press 2. Unlock the table by rotating the lock lever clockwise. 3. The table can now be adjusted: — Vertically by using the table crank handle (see Figure 19 ). — Horizontally by manually rotating the assembly around the center column.
G97 49 V ariable Speed Drill Press -23- Remo vi n g / Ins tal li ng Ar bor and Ch uck Use the dra wbar inc luded wit h the Model G9 7 49 to c onnect the include d drill chuck arbor . T o re mov e th e arbor and chuck from th e spindle : 1. UNPLUG THE DRILL PRESS! 2.
-2 4- G97 49 V ariable Speed Drill Press T o r emove the chuck from the arb or : 1. UNPLUG THE DRILL PRESS! 2. Turn the chuck and arbor assembly upside down.
G97 49 V ariable Speed Drill Press -25- SE CTION 5 : A CC E SSO RIE S G2500—20-PC Regular Sanding Drum Set This kit consists of 5 drums in popular 1 ⁄ 2 " x 1 ⁄ 2 ", 3 ⁄ 4 " x 1", 1"x 1", 1 1 ⁄ 2 " x 1 1 ⁄ 2 ", and 2" x 1 1 ⁄ 2 " sizes.
-26- G97 49 V ariable S peed Drill Press SE CTION 6 : MAINT EN ANC E Alwa ys disco nnect power to th e m ac hin e b e fo r e per forming maintenanc e. Failure to do this may result in serious person - al injury .
G97 49 V ariable Speed Drill Press - 27 - This sectio n is provided for your c onv enience — it is not a substitute for t he Grizzly Ser vice Depar tment. If you need help troubleshooting, need replacement par ts, or are unsure how to per form the procedures in this sect ion, then feel free to call our T ec hnical Sup por t at (570) 5 46 - 966 3.
-28- G97 49 V ariable Speed Drill Press Symptom Possible Cause Possible Solution Machine vibrates excessively or is unusually noisy. 1. Motor fan is rubbing on fan cover. 2. Motor or component is loose. 3. Belt is slapping belt housing. 4. V-belt is worn.
G97 49 V ariable Speed Drill Press -29- Elect ri cal Com ponen ts Figure 30. G9749 switch wiring. Figure 32. G9749 motor capacitors. Figure 31. G9749 motor wiring (220V).
-3 0 - G97 49 V ariable Spee d Drill Press Wi r in g Dia gra m .
G97 49 V ariable Speed Drill Press -3 1 - Headst ock P ar ts Break do wn .
-32- G9 7 49 V ariable Spee d Drill Press Headst ock Com ponen ts Pa r ts Brea k do wn .
G97 49 V ariable Speed Drill Press -33 - V ar iab le Sp e ed Pa r ts Brea k do wn .
-3 4- G97 49 V ariable Speed Drill Press Ba se Pa r ts Brea k do wn .
G97 49 V ariable Speed Drill Press -35 - P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P9749001 HEAD BODY 55-2 P9749055-2 START CAP 400MFD 125VAC 2 P9749002 SPINDLE COVER 55-3 P9749055.
-3 6 - G97 49 V ariable Speed Dr ill Pr ess P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 126 PW06 FLAT WASHER 1/4 269 PSS17 SET SCREW 5/16-18 X 5/16 128 PSB01 CAP SCREW 1/4-20 X 5/8 270.
G97 49 V ariable Speed Drill Press -37 - Lab el P lacem ent Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again.
-3 8- G97 49 V ariable Speed Drill Press Grizzly Industrial, Inc. wa rrants eve r y product it sells for a perio d of 1 year to the or iginal purchaser from the date of purchase. This wa rrant y d oes not app ly to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G9749 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G9749 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G9749 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G9749 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G9749 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G9749, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G9749.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G9749. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G9749 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
