Instruction/ maintenance manual of the product G4009 Grizzly
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DRILL PRESS MODEL G4008/G4009 INSTRUCTION MANUAL COPYRIGHT © 1996 BY GRIZZLY IMPORTS, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
G4008/G4009 Drill Press -1- Table Of Contents PAGE 1. SAFETY ....................................................................................................................2 SAFETY RULES FOR ALL TOOLS .............................................
-2- G4008/G4009 Drill Press WARNING: For Your Own Safety Read Instruction Manual Before Operating Drill Press Safety Instructions For Power Tools These safety rules cannot cover every situation in a work shop. Consider your conditions when setting up or operating your drill press SECTION 1: SAFETY a) Always wear eye protection.
G4008/G4009 Drill Press -3- Additional Safety Instructions For Drill Presses 17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommend- ed accessories. The use of improper acces- sories may cause risk of injury to persons. 18. CHECK DAMAGED PARTS.
Figure 1. Grounded Outlet Box Current Carrying Prongs Grounding Blade Is Longest Of the Three Blades Under no circumstances should the grounding pin from any three-pronged plug be removed. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
G4008/G4009 Drill Press -5- Grizzly Imports, Inc. is proud to offer the Model G4008/G4009 Drill Press. This drill press is a part of Grizzly’s growing family of fine woodworking and metalworking machinery. When used accord- ing to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable oper- ation.
-6- G4008/G4009 Drill Press Unpacking The Model G4008/G4009 Drill press is shipped from the manufacturer in a carefully packed car- ton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice.
G4008/G4009 Drill Press -7- Clean up The column and other unpainted parts of the Model G4008/G4009 are coated with a waxy oil that protects them from corrosion during ship- ment. Remove the protective coating with miner- al spirits and paper towels. Do not use gasoline or other petroleum based solvents because of their extremely low flash points.
-8- G4008/G4009 Drill Press Beginning Assembly Most of the Drill Press has been pre-assembled at the factory. The few remaining pieces should go together quickly and easily. This manual is written for both the G4008 and G4009. The only difference between the two regarding assembly is the length of the column.
G4008/G4009 Drill Press -9- Figure 4. Headstock/Column 1. Place the Headstock assembly onto the top of the column and lower it until it is seated on the column as far as it will go. CAUTION: The head assembly is quite heavy; get assistance when lifting.
-10- G4008/G4009 Drill Press Figure 8. Figure 6. Figure 9. 1. Place the crank handle onto the raise/lower shaft and tighten down. Figure 6. 5. Thread the column lock handle into the col- umn bracket. Leave the lock handle loose for now. Figure 9. Working Table Figure 7.
G4008/G4009 Drill Press -11- Figure 10. 1. Remove the motor mount bolts from the motor mount. 2. You will need help for this step: Attach the motor to the motor mount using the hardware removed in Step 1. Lightly tighten down the bolts. 3. Slide the motor pulley onto the motor shaft lining up the setscrew with the flat spot on the motor shaft.
-12- G4008/G4009 Drill Press Drill Chuck Figure 12. To mount the drill chuck on the drill press: 1. Thoroughly clean all of the oil from both ends of the arbor, inside the drill chuck and the drill press spindle. 2. The short taper on the end of the drill chuck arbor is called a ‘Jacobs Taper’.
G4008/G4009 Drill Press -13- To stop the vertical travel of the drill bit at a desired depth, loosen the scale set knob located on the feed shaft assembly, rotate the collar to the desired depth and tighten the scale set knob. Figure 14. To hold a stationary depth, loosen the scale set knob and rotate the feed shaft to the desired depth.
-14- G4008/G4009 Drill Press Table Adjustments 1. To adjust the table up or down, loosen the col- umn lock handle and turn the crank handle to the desired height. Tighten the column lock handle. Figure 15. 2. To swing the table, loosen the column lock handle and swing the table to the desired position.
G4008/G4009 Drill Press -15- 1. Adjust the stationary depth to three inches (see depth setting instructions). 2. Rotate the spindle manually and line up the internal spindle slot with the slot on the side of the quill. The end of the drill chuck (the tang) should be visible through the slot at this point.
-16- G4008/G4009 Drill Press Drill Changes To insert or change a bit, care must be taken to secure the bit firmly in place. When changing bits, proceed as follows: 1. Disconnect the machine from the power source. 2. Open the chuck wide enough to accept the bit.
G4008/G4009 Drill Press -17- Drilling Metal When drilling metal, use clamps to hold the work- piece securely in place. The workpiece should never be held in place by bare hands. The cutting edge can catch in the material at any time, result- ing in serious injury.
-18- G4008/G4009 Drill Press Figure 19. Mortise Attachment The optional Grizzly G1083 Mortise Attachment was specifically designed to fit the G4008/G4009 Drill Press. Refer to our current catalog for order- ing information. Drilling Wood Twist bits, which are intended for metal, may also be used for boring holes in wood.
G4008/G4009 Drill Press -19- SECTION 7: MAINTENANCE Lubrication Belt Tension Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a con- tinuous-use environment, expect the bearings to last for several years.
-20- G4008/G4009 Drill Press SECTION 8: CLOSURE The following pages contain parts diagram, parts list, general machine data, troubleshooting guide and Warranty/Return information for your Model G4008/G4009 Drill Press.
G4008/G4009 Drill Press -21- GENERAL MACHINE DATA Design Type ....................................................................................................Bench Model/Floor Model Overall Dimensions: Table Size ..................................
-22- G4008/G4009 Drill Press 1 2 3 5 4 22 12 20 15 14 13 16 21 17 18 6 19 7 8 9 11 10 46 48 37 43 45 44 42 41 38 29 100 30 31 24 23 82 26 33 26 78 77 74 76 75 35 34 36 79 81 80 99 90 92 91 93 99 69 70.
G4008/G4009 Drill Press -23- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P4008001 BASE 2 P4008002 COLUMN HOLDER 3 P4008003 SET SCREW 4 P4008004 COLUMN 5 PB31M HEX BOLT 6 P4008006 BRACKET 7 P400800.
-24- G4008/G4009 Drill Press Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance.
An important point after buying a device Grizzly G4009 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G4009 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G4009 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G4009 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G4009 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G4009, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G4009.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G4009. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G4009 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
