Instruction/ maintenance manual of the product G1199 Grizzly
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DRILL PRESS MODEL G1199/G1200 INSTRUCTION MANUAL COPYRIGHT © 1990 BY GRIZZLY IMPORTS, INC. REG. #3176563 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
-B- G1199/G1200 Drill Press WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
Table Of Contents PAGE 1. INTRODUCTION ........................................................................................................2 SAFETY RULES FOR ALL TOOLS ........................................................................3 UNPACKING.
-2- G1199/G1200 Drill Press Grizzly Imports, Inc. is proud to offer the Model G1199/G1200 Drill Press. This drill press is a part of Grizzly’s growing family of fine woodworking and metalworking machinery. When used accord- ing to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable oper- ation.
G1199/G1200 Drill Press -3- 12. USE SAFETY GLASSES AND EAR PRO- TECTION. Also use a DUST MASK if the operation is dusty. 13. DO NOT OVERREACH. Keep proper footing and balance at all times. 14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance.
G1199/G1200 Drill Press -4- Unpacking The Model G1199/G1200 Drill press is shipped from the manufacturer in a carefully packed car- ton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice.
G1199/G1200 Drill Press -5- Clean up The column and other unpainted parts of the Model G1199/G1200 are coated with a waxy oil that protects them from corrosion during ship- ment. Remove the protective coating with miner- al spirits and paper towels. Do not use gasoline or other petroleum based solvents because of their extremely low flash points.
-6- G1199/G1200 Drill Press Circuit Requirements The motor supplied with the G1199/G1200 is a 110V single-voltage motor, prewired for 110V. Under normal use, the motor draws approximate- ly 9 amps @ 110V. We recommend using a 15 amp circuit breaker or a 15 amp slow blow fuse for 110V operation.
G1199/G1200 Drill Press -7- Beginning Assembly Most of the Drill Press has been pre-assembled at the factory. The few remaining pieces should go together quickly and easily. Assembly is straight forward and with just a few tools you can do the entire job quickly and easily.
-8- G1199/G1200 Drill Press Figure 4. Figure 3. Worm pinion installed. Figure 5. 3. Insert the worm pinion inside the table brack- et and attach the crank handle by tightening the setscrew. Figure 3. 4. The rack has a section on each end with no teeth.
G1199/G1200 Drill Press -9- Figure 6. Installing the table. 2. Turn the crank handle to be sure the worm pinion engages the teeth on the rack and moves the bracket up and down. Figure 7. CAUTION: Never use the drill press with either table lock loose.
-10- G1199/G1200 Drill Press Drill Chuck Figure 9. Drill chuck assembly. The Drill Press chuck and arbor must be mount- ed in the drill press spindle. The arbor has a #6 Jacobs Taper on one end and a #2 Morse Taper on the other. The #6 Jacobs Taper fits into the drill chuck and the #2 Morse Taper fits in the drill press spindle.
G1199/G1200 Drill Press -11- Speed Change SECTION 3: ADJUSTMENTS Remember to disconnect the drill press from the power source before attempting any adjustments. 1. To change speed, loosen the two lock knobs, one on either side of the head. Figure 10. 2.
-12- G1199/G1200 Drill Press To stop the vertical travel of the drill bit at a desired depth, loosen the scale set knob located on the feed shaft assembly, rotate the handles to the desired depth and tighten the scale set knob. Figure 12. To hold a stationary depth, loosen the scale set knob and rotate the feed shaft to its lowest point.
G1199/G1200 Drill Press -13- Figure 15. Figure 14. 4. To tilt the table, loosen the pivot bolt and remove the locator pin ( Figure 15 ). This is done by tightening the nut until the pin is extracted from its hole. Tilt the table to the desired angle (up to 45°) and re-tighten the pivot bolt.
-14- G1199/G1200 Drill Press Caution Always wear ANSI-approved safety glasses or goggles when operating equipment — particularly when test- ing new tools or machinery.
G1199/G1200 Drill Press -15- Once the assembly is complete and the adjust- ments are done to your satisfaction, you are ready to test the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there’s a problem.
-16- G1199/G1200 Drill Press Drilling Metal When drilling metal, use clamps to hold the work- piece securely in place. The workpiece should never be held in place by bare hands. The cutting edge can catch in the material at any time, result- ing in serious injury.
G1199/G1200 Drill Press -17- Figure 18. Mortise Attachment installed. Mortise Attachment The optional Grizzly G1083 Mortise Attachment was specifically designed to fit the G1199/G1200 Drill Presses. Refer to our current catalog for ordering information.
-18- G1199/G1200 Drill Press SECTION 5: MAINTENANCE Lubrication Belt Tension Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a con- tinuous-use environment, expect the bearings to last for several years.
G1199/G1200 Drill Press -19- The following pages contain parts diagram, parts list, general machine data, trouble shooting guide and Warranty/Return information for your Model G1199/G1200 Drill Press.
1 2 3 5 4 22 12 20 15 14 13 16 21 17 18 6 19 7 8 9 11 10 46 48 37 43 45 44 42 41 38 29 100 30 31 24 23 82 26 33 26 78 77 74 76 75 35 34 36 79 81 80 99 90 92 91 93 99 69 70 65 68 66 67 66 68 86 89 88 8.
G1199/G1200 Drill Press -21- 1 P1199001 BASE 2 P1199002 COLUMN HOLDER 4 P1199004 COLUMN 5 PB31M HEX BOLT M10-1.5 X 40 6 P1199006 BRACKET 7 P1199007 PINION GEAR 8 P1199008 GEAR SHAFT 9 P1199009 WORM PINION 10 P1199010 CRANK HANDLE 11 PSS01M SETSCREW M6-1.
-22- G1199/G1200 Drill Press MACHINE DATA GRIZZLY MODEL G1199 & G1200 DRILL PRESS Design Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bench Model/Floor Model Overall Dimensions Table Size . . . . . . . .
G1199/G1200 Drill Press -23- TROUBLESHOOTING WARNING: For your own safety, turn the switch off and disconnect power source before troubleshooting. Trouble Probable Cause Remedy Noisy operation 1. Incorrect belt tension 1. Adjust tension 2. Dry spindle 2.
-24- G1199/G1200 Drill Press Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance.
G1199/G1200 Drill Press -25- Recommended RPM Drill Cast Diameter Iron Steel Aluminum Wood 1 ⁄ 8 " 1900 2620 2620 2620 3 ⁄ 16 " 1550 1620 2620 2620 1 ⁄ 4 " 990 1350 1550 2620 5 ⁄.
D C B A 4 3 2 1 4 3 2 1 RPM :250 BELT: A-1, 4-4 1 D C B A 4 3 2 1 4 3 2 1 RPM : 510 BELT: B-2, 3-3 4 D C B A 4 3 2 1 4 3 2 1 RPM : 990 BELT:D-4, 3-3 7 D C B A 4 3 2 1 4 3 2 1 RPM : 1900 BELT: D-4, 2-2.
G1199/G1200 Drill Press -27- NOTES:.
An important point after buying a device Grizzly G1199 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G1199 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G1199 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G1199 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G1199 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G1199, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G1199.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G1199. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G1199 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
