Instruction/ maintenance manual of the product G1037 Grizzly
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13'' PLANER MOULDER MODEL G1037 INSTRUCTION MANUAL COPYRIGHT © 1996 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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G1037 Planer / Moulder -1- Table of Contents 1. SAFETY .................................................................................................................... 2 SAFETY RULES FOR POWER TOOLS ................................................
-2- G1037 Planer / Moulder WARNING: For Your Own Safety Read Instruction Manual Before Operating Planer-Moulder Safety Instructions For Power Tools These safety rules cannot cover every situation in a workshop. Consider your conditions when setting up or operating your planer-moulder.
G1037 Planer / Moulder -3- Additional Safety Instructions For Planer-Moulders 18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked.
Figure 1. Recommended 220V receptacle. -4- G1037 Planer / Moulder 110V Operation The motor supplied with the G1037 is a dual volt- age motor, prewired for 110V. Under normal use, the motor draws approximately 17 amps @ 110V, 8.5 @ 220V. We recommend using a 20 amp cir- cuit breaker or a 30 amp slow blow fuse for 110V or 220V operation.
Figure 2. G1037 Planer / Moulder -5- Grounding CAUTION: THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK. In the event of an electrical short, grounding pro- vides a path of least resistance for electric current to reduce the risk of electric shock.
-6- G1037 Planer / Moulder Grizzly Industrial, Inc. is proud to offer the Model G1037 Planer/Moulder. This Planer/Moulder is a part of Grizzly’s growing family of fine woodwork- ing and metalworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.
G1037 Planer / Moulder -7- Unpacking The Model G1037 Planer/Moulder is shipped from the manufacturer in a carefully packed car- ton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice.
-8- G1037 Planer / Moulder Clean up The column and other unpainted parts of the Model G1037 are coated with a waxy oil that pro- tects them from corrosion during shipment. Remove the protective coating with mineral spir- its and paper towels. Do not use gasoline or other petroleum based solvents because of their extremely low flash points.
G1037 Planer / Moulder -9- Stand Assembly SECTION 4: ASSEMBLY Most of your Planer/Moulder has been assem- bled at the factory. The few remaining pieces should go together quickly and easily. With just a few simple hand tools, completion of your new Planer/Moulder is quite straight forward.
-10- G1037 Planer / Moulder Figure 5. Assembled stand. Figure 6. Mounting to stand. Mounting To Stand Set the Planer/Moulder onto the assembled stand and bolt together with the four M8-1.25 x 50mm Cap Screws. Of course, you will need assistance to do this step.
G1037 Planer / Moulder -11- Figure 7. Knife Removal Unplug your Planer/Moulder from its power source. WARNING: Always unplug your planer from its power source before changing knives and mould- ing cutters. Your planer knives are held in position by wedge- type gibs.
-12- G1037 Planer / Moulder Knife height should be checked on the right and left of the knife. Make sure both ends are adjust- ed to the same height. Once the knife height is adjusted, snug down the gib screws a little more to make sure the knife doesn't shift.
G1037 Planer / Moulder -13- Figure 10. Figure 12. Bedboard Due to the high relief nature of the moulding cut- ters, it is essential that a bedboard be used to ensure that the knives do not come into contact with the planer bed. The bedboard also needs side rails or fences to guide the stock through the machine.
-14- G1037 Planer / Moulder 2. Mount the stamped steel ''L'' bracket supplied with the moulder to the headstock and posi- tion it laterally to correspond with the location of the fence directly below it. Insert each knife to full depth in the cutterhead and slide it side- ways until it just touches the 'L' bracket.
G1037 Planer / Moulder -15- Figure 15. Figure 16. Chip Chute A chip chute is included for convenient connec- tion to a dust collector. The dust collector chip chute mounts to the knife cover. It has a fitting for attaching a 4" dust col- lection hose.
-16- G1037 Planer / Moulder Feed Speed The Planer/Moulder has a two speed gearbox that feeds the workpiece at 12 feet per minute (FPM) for improved surface finishing when plan- ing and moulding and 24 FPM for faster planing. CAUTION: Be sure to unplug the planer/moulder and turn it OFF before changing the gear.
G1037 Planer / Moulder -17- Feed Roller Adjustment Make sure the powerfeed rollers are lowered from their stock setting. Do not lower the rollers past the point at which the center of the roller axle extends below the bottom edge of the headstock.
-18- G1037 Planer / Moulder Adjusting Scale For safe operation of your Planer/Moulder, it is very important that the depth of cut scale is read- ing accurately. To adjust the depth of cut scale, follow the steps outlined below: WARNING: Always unplug the Planer/Moulder from its power source.
G1037 Planer / Moulder -19- SECTION 6: OPERATIONS Before you test your Planer/Moulder give it a quick inspection. 1. Are all fasteners tight? 2. Are the mounting bolts secured to the machine table top? 3. Is the Planer/Moulder oriented properly for the type of job you will do? 4.
-20- G1037 Planer / Moulder Planing For Finish Planing for a smooth finish as well as thickness is best accomplished by taking light cuts on the board. However, several other things are impor- tant besides light cuts to achieve a smooth finish. Always feed the board in a direction that allows the planer knives to cut with the run-out of the grain.
G1037 Planer / Moulder -21- Build-up of sawdust and other debris can cause your machine to plane and mould inaccurately. Periodic cleaning and waxing is not only recom- mended, but mandatory for precision planing and moulding.
-22- G1037 Planer / Moulder The following pages contain general machine data, parts diagram, parts list, troubleshooting guide a n d Warranty/Return information for your Model G1037 Planer/Moulder.
G1037 Planer / Moulder -23- MACHINE DATA GRIZZLY MODEL G1037 PLANER/MOULDER Design Type ................................................................................................Combination Planer/Moulder Overall Dimensions: Table Size .........
-24- G1037 Planer / Moulder.
REF PART # DESCRIPTION REF PART # DESCRIPTION G1037 Planer / Moulder -25- 01 P1037001 GEAR BOX 02 P1037002 BUSHING 03 P1037003 GEAR 04 P1037004 GEAR 05 P1037005 KEY 06 P1037006 POSITIONING PIN 07 P103.
-26- G1037 Planer / Moulder.
REF PART # DESCRIPTION REF PART # DESCRIPTION G1037 Planer / Moulder -27- 01 P1037101 BASE MECHANISM 02 P1037102 BASE 03 P1037103 WASHER 04 P1037104 CAP SCREW 05 P1037105 PLATE 06 P1037106 POST 07 P10.
G1037 Planer / Moulder -28-.
REF PART # DESCRIPTION REF PART # DESCRIPTION G1037 Planer / Moulder -29- 01 P1037201 UPPER FRAME 02 P1037202 BEARING 03 P1037203 KEY 04 P1037204 CUTTERHEAD 05 P1037205 GIB 06 P1037206 GIB 07 P1037207.
REF PART # DESCRIPTION REF PART # DESCRIPTION -30- G1037 Planer / Moulder 01 P1037301 UPPER PLATE, R & L 02 P1037302 UPPER PLATE, F & B 03 P1037303 LEG 04 P1037304 LEG 05 P1037305 BRACE, R &am.
G1037 Planer / Moulder -31- TROUBLESHOOTING WARNING: For your own safety, turn the switch off and disconnect power source before troubleshooting. Problem Probable Cause Remedy Snipe at end of workpiece 1. Dull knives 1. Sharpen knives 2. Inadequate support of long pieces 2.
-32- G1037 Planer / Moulder TROUBLESHOOTING WARNING: For your own safety, turn the switch off and disconnect power source before troubleshooting. Problem Probable Cause Remedy Poor feeding of lumber 1. Inadequate feed roller pressure 1. Adjust feed roller tension 2.
G1037 Planer / Moulder -33- Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
An important point after buying a device Grizzly G1037 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G1037 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G1037 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G1037 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G1037 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G1037, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G1037.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G1037. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G1037 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
