Instruction/ maintenance manual of the product G1021x Grizzly
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MO DE L G 1 02 1 X 1 5 " E X TR EM E SE RIE S P L AN ER O WNER'S MANU A L COPYRIGHT © MARC H, 2 00 6 B Y GRIZ ZL Y IN DUSTRIAL , IN C., REVISED OCTOBER , 20 07 (TS) W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE RE PRODU CED I N A NY SH APE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I NDU STR IA L , I NC.
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T a ble o f Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword ............................................................................
-2 - G 1 021 X 1 5 " Ex treme Series Plane r SECTION 7: SERVICE ................................................................................................................... 24 About Service .................................................
G 1 02 1 X 1 5 " Ex treme Series Pla ner -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
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- 6 - G 1 02 1 X 1 5" Ex treme Series Planer Figure 1. G1021X Identification. A. Table Lock Knob B. Bed Rollers C. Return Rollers D. Table Adjustment Handwheel E.
G 1 02 1 X 1 5 " Ex treme Series Pla ner - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
-8- G 1 02 1 X 1 5 " Ex treme Series Pla ner 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
G 1 02 1 X 1 5 " Ex treme Series Pla ner -9 - 8. CUTTING LIMITATIONS. The planer may kick out a workpiece at the operator or be damaged if pushed beyond these limits: • Maximum Depth of Cut .................. 1 ⁄ 8 " • Minimum Board Length .
- 1 0 - G 1 021 X 1 5" Ex treme Series Pla ner Serious pe rsonal injury could occur if you connect th e machine to th e power source before y ou have complete d the s et up pro - cess . DO NOT conne ct th e machine to t he power source until inst ructed to do so.
G 1 02 1 X 1 5 " Ex treme Series Pla ner - 1 1- W e ar safet y glasses dur- ing t he entire set up pro - cess ! Th is ma chi ne p r es en ts se ri ou s inj ur y ha z ar ds to untraine d us ers.
- 1 2- G 1 021 X 1 5" Ex treme Series Plane r In v ent or y After all the parts hav e been removed from the two box es, you should hav e the following items: Box 1: ( Figure 3 ) Qt y A . Plane r Unit (not s hown ) .............................. 1 B.
G 1 02 1 X 1 5 " Ex treme Series Pla ner - 1 3 - Fl oor Lo ad Refe r to the Machine D ata Sh eet for the weight and footprint spe cific ations of your mac hine. Some floors ma y requir e additional reinfo rcement to sup por t both the machine and op erat or .
- 1 4- G 1 021 X 1 5 " Ex treme Series Plane r Compone nts and Hardware N eed ed : Qt y Ex tension T ables ............................................... 2 Hex Bolts M8-1.5 x 25 ....................................... 6 Set Screws M8-1.25 x 20 .
G 1 02 1 X 1 5 " Ex treme Series Pla ner - 1 5 - DO NOT attach the dust port if you do not intend to connect your planer to a dust col - lection system. Accumulated wood chips could cause a malfunction, resulting in per - sonal injury or damage to the planer.
- 1 6 - G 1 021 X 1 5" Ex treme Series Plane r To perform a test run: 1. Read the entire instruction manual, and make sure oil is in the gearbox. 2. Make sure all tools and foreign objects have been removed from the machine. 3. Put on safety glasses, and secure loose clothes or long hair.
G 1 02 1 X 1 5 " Ex treme Series Pla ner - 1 7 - Damag e to your eyes, lungs, and ears could re sul t fr om u sin g thi s ma chi ne wi th ou t prope r protec tive g ear . Alway s wear safet y glasses , a re spirator , and hearing protection when op erating this machine.
- 1 8 - G 1 02 1 X 1 5" Ex treme Series Planer Operati on Tips • Inspect lumber for defects, warping, cup- ping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lum - ber, do not use it.
G 1 02 1 X 1 5 " Ex treme Series Pla ner - 1 9 - To adjust the bed rollers: 1. Lower the table to give yourself at least 4" of working room below the cutterhead. 2. Loosen the locking set screws ( Figure 12 ) above the roller adjusters (4 total).
-20- G 1 02 1 X 1 5" E x treme Series Planer G1738—Rotacator™ Precision Planer Tool The Rotacator is a dial indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjust - ing any planer, so that nasty surprises such as non-parallel and chattered cuts can be eliminat - ed.
G 1 02 1 X 1 5 " Ex treme Series Pla ner - 21 - G9256—6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial Caliper Essential for planing, jointing, or sanding to criti - cal tolerances. These traditi onal dial calipers are accurate to 0.
-22- G 1 021 X 1 5" Ex treme Series Plane r Alwa ys disconne ct power to t he mac hin e b ef or e per forming maintenance. Failure to do this m ay result in serious per son - al injury .
G 1 02 1 X 1 5 " Ex treme Series Pla ner -23- The Model G1021X features factory-sealed bear- ings. Should a bearing fail, your planer will prob - ably develop a noticeable rumble/vibration, which will increase when the machine is put under load. Bearings are standard sizes and can be replaced through Grizzly.
-2 4- G 1 0 2 1 X 1 5" E xtreme Series Planer A l w a y s d i s c o n n e c t po we r t o t h e m ac hin e b efo r e p e r fo rmi ng s e r- vice adjustm ents.
G 1 02 1 X 1 5 " Ex treme Series Pla ner -25- T ools N ee ded : Qt y Phillips Screwdriver #2 ...................................... 1 Wrench or Socket 12mm ................................... 1 The chain drive transfers movement from the handwheel to elevate the table.
-26- G 1 021 X 1 5" Ex treme Series Pla ner Ta ble Pa ral lel ism Ins pe cti on Use your Rotacator to inspect the table parallel- ism. If you do not have a Rotacator, a wood block and feeler gauges may be used, but extra care must be taken to ensure accuracy.
G 1 02 1 X 1 5 " Ex treme Series Pla ner - 27 - Ro l lers & Ch ip Brea ke r H ei gh ts Distance Below Cutter Edge at BDC* Infeed Roller .............................................. 0.040" Chip Breaker ..................................
-28- G 1 021 X 1 5 " Ex treme Series Plane r Figure 30. Roller height adjustment controls. Set Screw Jam Nut 10. Using the same zeroed reference on the Rotacator, adjust the height of the chip break - er and outfeed roller to their given specifica - tions.
G 1 02 1 X 1 5 " Ex treme Series Pla ner -29- 7. Lock the table height in place, as the wood blocks will now be your reference points for the rest of the adjustments.
-3 0 - G 1 02 1 X 1 5" Ex treme Series Planer Ch ip D ef lect or P osi tio ni ng Chip Deflec tor G ap Set ting Qt y If Planer Used w/Dust Collector ...................... 1 ⁄ 4 '' If Planer Used w/o Dust Collector .................. 1 ⁄ 16 '' T ools N ee ded : Qt y W rench or Socket 1 0 mm .
G 1 02 1 X 1 5 " Ex treme Series Pla ner -3 1 - An ti- Kic kback Fi ngers The Model G1021X provides an anti-kickback system as a safety feature. The anti-kickback fingers hang from a rod suspended across the cutterhead casting. The anti-kickback fingers should be inspected regularly.
-32- G 1 02 1 X 1 5" Ex treme Series Planer T ro ubl esh oot in g Gu ide Symptom Possible Cause Possible Solution Motor wil l n ot s tar t. 1. Thermal overload relay inside mag - netic switch has tripped. 2. Low voltage. 3. Open circuit in motor or loose connec - tions.
G 1 02 1 X 1 5 " Ex treme Series Pla ner -33 - Symptom Possible Cause Possible Solution Exce ssi ve sn ipe (g ouge i n t he en d of th e boar d that is un even with the rest of the c ut). Not e : A s mall amo unt o f s nipe is inevita ble wit h al l type s of pla ners.
-3 4- G 1 021 X 1 5 " Ex treme Series Plane r Elect ri cal Compo nents Figure 38 . Magnetic Switch. Figure 39. Motor Junction Box..
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G 1 02 1 X 1 5 " Ex treme Series Pla ner -37 - 49 144 69 70 144 143 83 82A 82 143 52 53 190 70 80 43 78 78 79 145 145 80 146 44 45 63 44 51 46 45 64 36 55 65 73 57 66 75 76 67 55 68-2 68-1 77 79 .
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G 1 02 1 X 1 5 " Ex treme Series Pla ner - 4 1 - Lab el P lacemen t 230 226 23 1 229 227 24 1 228 235 236 234 232 225 233 Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine.
- 42 - G 1 021 X 1 5" Ex treme Series Plane r REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1033084 PULLEY COVER 40-4 P1021X40-4 SWITCH COVER (FRONT) 2 PFB01M FLANGE BOLT M6-1 X 12 41 P1021Z041 MOUNTING SHAFT 3 PVM59 V-BELT M-59 3L590 42 P1021Z042 SWITCH MOUNT BRACKET 4 PB07M HEX BOLT M8-1.
G 1 02 1 X 1 5 " Ex treme Series Pla ner -43 - REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P6205 BEARING 6205-2RS 150 PK21M KEY 5 X 5 X 23 101 PK41M KEY 8 X 8 X 40 151 P1021151 OUTFEED ROLL.
- 44 - G 1 02 1 X 1 5" Ex treme Series Planer REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PSS01M SET SCREW M6-1 X 10 224 PH7653015 TORX BIT T20 202 PN08M HEX NUT M10-1.
G 1 02 1 X 1 5 " Ex treme Series Pla ner -45 - Not es.
- 46 - G 1 02 1 X 1 5 " Ex treme Series Plan er Grizzly Industrial, Inc. warrants ev er y product i t sells for a period of 1 year to t he orig inal purchaser from the date of purchase. This warranty does not ap ply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G1021x (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G1021x yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G1021x - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G1021x you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G1021x will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G1021x, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G1021x.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G1021x. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G1021x along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
