Instruction/ maintenance manual of the product G1006 Grizzly
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HEAVY-DUTY MILL/DRILL MODEL G1006/G1007 INSTRUCTION MANUAL COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. OCTOBER, 1999 PRINTED IN U.
G1006/G1007 Mill/Drill -2- Table Of Contents PAGE 1. SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ............................................................3-4 ADDITIONAL SAFETY INSTRUCTIONS FOR MILL/DRILLS ............................................
-3- Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
-4- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
-5- G1006/G1007 Mill/Drill Additional Safety Instructions Mill / Drills 1. DO NOT use until unit is completely assem- bled and installed according to instructions. 2. DO NOT use the Mill/Drill until all controls and adjustments are understood. 3. BE SURE drill bit or cutter is securely locked in the chuck or holder.
G1006/G1007 Mill/Drill -6- 110V Operation SECTION 2: CIRCUIT REQUIREMENTS The Model G1006/G1007 can be fused at 20 amps. If the circuit breakers trip frequently, and you have determined you are on a dedicated cir- cuit with no other loads, it may be necessary to upgrade to a 25 amp circuit.
We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better.
-8- SECTION 3: INTRODUCTION We are proud to offer the Grizzly Models G1006/G1007 Milling/Drilling Machine. These machines are part of a growing Grizzly family of fine metalworking machinery.
-9- G1006/G1007 Mill/Drill Unpacking This Milling/Drilling Machine is shipped from the manufacturer in a carefully packed crate. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier.
-10- Clean Up The unpainted surfaces are coated with a waxy oil to protect it from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. Avoid chlo- rine-based solvents as they may damage painted surfaces they may contact.
-11- Do not use the angle vise for milling. It is made strictly for holding materials to be drilled. This vise will not adequately clamp an object safely for a milling oper- ation. There is not enough clamping pres- sure available and objects may be pulled out or upset in the vise jaws causing cut- ting tools to break and/or parts to be thrown.
-12- G1006/G1007 Mill/Drill Power feed The Model G1007 features a 110V auto-feed mechanism which allows hands-free, side-to-side passes while milling. Variable-speed feed control makes flat surface milling more consistent. To install the power feed: 1.
-13- G1006/G1007 Mill/Drill Handwheels/Crank There are three handwheels provided with the machine which control table movement. They are secured with setscrews and mounted as follows. Height adjustment is made using the crank pro- vided. Each handwheel has a setscrew which tightens with a 3mm Allen ® wrench.
-14- G1006/G1007 Mill/Drill Drill Chuck/Arbor Your Mill/Drill has been pre-fitted with a drill chuck arbor that has an R-8 shank and a Jacob’s Taper. It is ready to accept the standard drill chuck provided with this machine. To install the drill chuck: 1.
-15- G1006/G1007 Mill/Drill SECTION 5: ADJUSTMENTS Graduated Dials The graduated dials on the handwheels for the table and fine feed can be indexed or “zeroed” to help make accurate and convenient movements. Each dial can be reset or locked with the set- screw or thumbscrew provided.
-16- G1006/G1007 Mill/Drill The G1006/G1007 is capable of twelve different speed settings. Different types of cuts and types of materials require varying speeds. Consult out- side sources for information about appropriate speeds for different applications.
-17- G1006/G1007 Mill/Drill SECTION 6: OPERATIONS The power feed will move the table in the X-plane only. To operate the power feed: 1. Loosen the table locking levers located just below the front edge of the table. 2. Adjust the table stops to the right and left to the desired distance you wish the table to travel.
-18- Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there’s a problem.
-19- SECTION 7: MAINTENANCE Your Model G1006/G1007 Mill/Drill requires very little maintenance. A thorough cleaning, now and again, will increase the machine’s durability and efficiency by removing chips and grime that can gum up moving parts. It is best of course, to do this after each use.
-20- V-Belts Inspect regularly for tension and wear. Replace when necessary with a size B-42 belt for the spin- dle pulley to the idler pulley belt and a size B-34 belt from the idler pulley to the motor pulley belt. Check pulleys to ensure that they are properly aligned.
-21- The spring tension for automatic quill recoil has been pre-set at the factory. It should not need adjustment under most normal circum- stances. If it does need adjustment, the spring housing is located on the left side of the head. To adjust the spring tension: 1.
-22- The following pages contain general machine data, parts diagrams/lists and Warranty/Return information for your Model G1006/G1007 Milling/Drilling Machine. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department.
-23- G1006/G1007 Mill/Drill Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
An important point after buying a device Grizzly G1006 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G1006 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G1006 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G1006 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G1006 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G1006, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G1006.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G1006. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G1006 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
