Instruction/ maintenance manual of the product G1005Z Grizzly
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MO DE L G 1 0 0 5 Z MIL L / DRI L L O W NER'S MANU AL COPYRIGHT © J UNE, 20 06 BY GRIZ ZL Y INDUSTRIA L, IN C. W AR NI N G : N O PO RT I ON O F TH I S MAN UAL MA Y B E REPR OD UCE D I N ANY S HA PE OR FOR M WI T HO UT T HE WR I T T EN A PPROV AL O F GR I Z ZL Y I ND US TR IA L , I NC .
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T a ble of Con ten ts INTRODUCTION ............................................................................................................................... 2 Foreword .............................................................................
-2 - G 1 0 0 5Z Mill / Dr ill If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
G 1 0 05Z Mill / Drill -3 - The information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
- 4- G 1 00 5Z Mill / Dr ill The information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
G 1 0 05Z Mill / Drill -5 - A. Junction Box B. Headstock Height Crank C. Return Spring Assembly D. Quill Lock E. Depth Stop F. ON/OFF Swtich G. Micro-Downfeed Handwheel H. Motor Pivot Lock I. Downfeed Handles J. Pinion Hub Lock Knob K. Table Handwheels L.
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-8- G 1 0 05Z Mill / Drill No list of safet y guidelines can be complete. E ver y shop environment is dif fere nt. Alway s consider safet y first, as it applies to your individual working conditions. Use this and other machiner y with cautio n and resp ec t .
G 1 0 05Z Mill / Drill -9 - Serious per sonal injury could o ccur if you connect the machine to the power source before you h av e co mpleted the s et up p ro - cess .
- 1 0 - G 1 0 05Z Mill / Drill In the ev ent of an elec trical shor t, grounding reduces the risk of elec tric shoc k. The grounding wire in the power cord must be properly connec t - ed to the grounding prong on t he plug ; lik ewise, the outlet must be properly inst alled and ground - ed.
G 1 0 05Z Mill / Drill - 1 1 - SE CTION 3 : SET UP The follo wing items are needed to c omplete t he set up process, but are not in cluded with your machine: Description Qty • Safety Glasses (for each person) .............. 1 • Rubber Mallet .....
- 1 2- G 1 0 05Z Mill / Drill In v en to r y After all the par ts hav e been remov ed from the shipping crate , you should hav e the following items: Main Comp onents : ( Figure 3 ) Qt y A . Mill / Drill (not shown) ...................................
G 1 0 05Z Mill / Drill - 1 3 - Wo rkb enc h Load Refe r to the Machine D ata Shee t for the weight and footpri nt spec ific ation s of your machin e. Some workbenc hes may require additio nal rein - forcement to sup por t both the machi ne and workpiece.
- 1 4 - G 1 0 05Z Mill / Drill Mou n tin g The Model G1005Z must be mounted to a workbench or stand before it can be safely used. If mounting to a stand, follow the mounting instructions included with the stand. We recommend using the Grizzly Model G5943 stand, which can be found in SECTION 5: ACCESSORIES on Page 25 .
G 1 0 05Z Mill / Drill - 1 5 - T est Ru n Once the assembly is complete, test run your machine to make sure it runs properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 27 .
- 1 6- G 1 00 5Z Mill / Drill Damag e to your eyes, lungs, and ear s could re su lt fr om u sin g t hi s m ac hi ne wi t ho ut prope r protec tive gear . Alway s wear saf ety glasses , a respirator , and hearing protection when op erating t his machine.
G 1 0 05Z Mill / Drill - 1 7 - To install end mill tooling: 1. UNPLUG THE MILL/DRILL! 2. Insert the appropriate-sized R8 collet into the spindle, ensuring that the collet keyway aligns with the pin inside the spindle. 3. Using a heavy rag or gloves to protect your hands, insert the end mill tooling into the collet.
- 1 8 - G 1 00 5Z Mill / Drill Note: Make sure the bit is not trapped between the edges of two jaws, as it will not be secure enough to use for drilling. 4. Once you are sure the bit is installed cor- rectly, tighten the chuck as tight as possible. To remove a drill bit: 1.
G 1 0 05Z Mill / Drill - 1 9 - Grad uat ed Dials The handwheels and the micro - downfeed adjust- ment knob hav e graduated dials. Each mark represents 0.00 1 " of movement and one full rev o - lution of the micro - downfeed k nob equals 0. 1 0 0" .
-20- G 1 00 5Z Mill / Dr ill To set the depth stop: 1. Lower the tooling/bit to the required height. 2. Thread the depth nut down against the stop bracket. 3. Lower the jam nut against the depth nut. 4. Hold the depth nut in place and tighten the jam nut against the depth nut.
G 1 0 05Z Mill / Drill - 21 - Failure to follow RPM and Feed Rate Guidelines may result in ejected parts or broken tools . Parts ejected at high speeds can cause serious injury! Ch oos i ng Mi l li n .
-22- G 1 005Z Mill / Drill T w i s t / B r a d P o i n t D r i l l B i t s S o f t W o o d H a r d W o o d P l a s t i c B r a s s A l u m i n u m M i l d S t e e l 1/16" – 3/16" 3000 2500.
G 1 0 05Z Mill / Drill -23- Figure 19. Motor lock screw. Figure 20. Id le r b ra ck et he x b ol ts . The belts in the head of the mill/drill must be rearranged to change speeds. A chart on the belt cover shows the belt positions needed to make the mill/drill run at the desired speed.
-2 4- G 1 00 5Z Mill / Drill The Model G1005Z is designed for drilling holes in wood, plastics or metal. Basic operation consists of lining up your drill bit with the intended hole location, turning the mill/drill ON , and using the downfeed handles to move the spinning drill bit into the workpiece.
G 1 0 05Z Mill / Drill -25- SE CTION 5 : A CC E SSO RIE S H2 68 9 — R8 Q uick Change Collet S et An affordable qui ck change c ollet syst em with ultra precisio n. These s pring c ollets are hard - ened and ground to exacting tolerances and of fer incredible holding p owe r .
-26- G 1 005Z Mill / Drill Alwa ys disconne ct p ower to th e ma ch in e b ef or e per forming maintenanc e. Failure to do this may result in se rious p erson - al injury . SE CTION 6 : M AINTE NA NCE Cleaning the Model G 1 005Z is relatively easy . Remov e ex cess cut ting fluid and c hips, and wipe off the remaining moi sture with a dr y cloth.
G 1 0 05Z Mill / Drill - 27 - Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement par ts or you are unsure of your repair s kills, then feel free to call our T echnical Su ppor t at ( 57 0) 5 46 - 96 63.
-28- G 1 0 05Z M ill / Drill Symptom Possible Cause Possible Solution Machine has vibration or noisy operation. 1. Motor or component is loose. 2. Belts are slapping belt cover. 3. V-belt(s) is worn or is loose. 4. Motor fan is rubbing on fan cover. 5.
G 1 0 05Z Mill / Drill -29- Symptom Possible Cause Possible Solution Dril l bit wobbl es, ho l e s are o ver - sized. 1. Drill bit installed incorrectly. 2. Drill bit is bent. 1. Remove drill bit and reinstall. 2. Replace drill bit. T oo l sli ps in col let .
-3 0 - G 1 0 0 5Z Mill / Drill The Model G1005Z comes fitted with a depth stop to use when drilling multiple holes at the same depth. The scale on this depth stop can be calibrated if it ever becomes incorrect. To calibrate the depth stop : 1. Loosen the calibration nut shown in Figure 27.
G 1 0 05Z Mill / Drill -3 1 - 3. Put on heavy leather gloves to protect your hands from possible injury if the spring uncoils during the next step. 4. While holding the spring lock cover against the side of the head stock so the cover stays splined with the locking lug; loosen the cap screw approximately 1 ⁄ 4 " (see Figure 29 ).
-32- G 1 0 05Z Mill / Drill Elect ri cal Com ponen ts Figure 30. G1005Z Junction Box..
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G 1 0 05Z Mill / Drill -35 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1005001 HEAD BODY 43 PSB01 CAP SCREW 1/4-20 X 5/8 2 P1005002 CHUCK ARBOR BOLT 7/16-20 44 P1005044 WORM SHAFT 3 P1005003 SP.
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G 1 0 05Z Mill / Drill -37 - REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P1005601 TABLE 629 P1005Z629 LOCK HANDLE 5/16-18 X 1-3/8 602 P1005602 FIXED BLOCK 630 P1005630 T SCREW 5/16-18 X 42 603 P.
-3 8- G 1 00 5Z Mill / Drill Grizzly Industrial, Inc. warrants every prod uct it sells for a period of 1 year to the original purchaser from the date of purchase . This warranty d oes not a pply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G1005Z (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G1005Z yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G1005Z - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G1005Z you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G1005Z will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G1005Z, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G1005Z.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G1005Z. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G1005Z along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
