Instruction/ maintenance manual of the product G0619 Grizzly
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MO DE L G0 6 1 9 DE L U XE SMA L L M IL L / DRIL L O WNER'S MANU A L COPYRIGHT © JANUARY , 20 07 BY GRIZ ZL Y IN DUSTRIAL , INC. RE VISED M A Y 20 07 . W AR NI N G : N O POR T IO N OF TH I S MA NUAL MA Y B E REPR OD UCE D IN A NY S HAPE OR FOR M WI TH OU T TH E WR IT TEN A PPROV AL OF GR I Z ZL Y I ND US TR IA L , I NC.
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T ab le of Con ten ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Data Sheet ....................
-2 - G0 6 1 9 DELU XE SMALL MILL / DRILL INTR ODU CTION F ore w or d We are proud to offer the Model G0619 Deluxe Small Mill/Drill. This machine is part of a growing Grizzly family of fine metalworking machinery.
G061 9 DEL UXE SMALL MILL / DRILL -3 - Product Dime nsions : Weight......................................................................................................................................... 364 lbs. Length/Width/Height..................
- 4- G 061 9 DEL UX E SMALL MILL / DRILL Main Sp ecifications : Spindle Travel ........................................................................................................................ 2 3 ⁄ 4 " Drawbar ..........................
G061 9 DEL UXE SMALL MILL / DRILL -5 - Identi fi cat ion Figure 1. G0619 Identification. A. Safety Cover and Drawbar B. Fine Feed Knob C. Headstock Tilt Scale D. Main Power Switch E. Fine Feed Lock Knob w/Assist Lever F. Quill Feed Lever G. Precision Dovetailed Column H.
- 6 - G0 6 1 9 DELU XE S MALL MILL / DRILL 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO N OT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
G061 9 DEL UXE SMALL MILL / DRILL - 7 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
-8- G061 9 DEL UXE SMALL MILL / DRILL A dd iti on al Safety fo r Mil l / Dri l ls 1. UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls. 2. SAFETY ACCESSORI ES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury.
G061 9 DEL UXE SMALL MILL / DRILL -9 - Figure 2 . A 5 - 1 5 plug and receptacle. Serious p ersonal injur y could occur if you connect the machine to the power sourc e before you have complete d the set up pro - cess . D O N OT conn ect the machine to the power source until instructe d to do so.
- 1 0 - G061 9 DEL UXE SMALL MILL / DRILL The Mo del G0 6 1 9 was carefully packed when it left our warehouse . If you discover t he machine is damaged af ter y ou hav e sig ned for delivery , please i mmed iately call Customer S ervice at ( 5 7 0 ) 546- 9 66 3 for advice.
G061 9 DEL UXE SMALL MILL / DRILL - 1 1 - In v en to r y After all the par ts hav e b een remov ed from the crate , you should hav e the following items shown in Figures 3 & 4 : Contents Qt y A . Assembled Mill / Drill ............................
- 1 2- G061 9 DEL UXE SMALL MILL / DRILL Figure 6. Minimum working c learances and mill /drill mounting bolt pattern. 301 mm + + + + 294 mm 378 mm 7 62 mm 1 1 6 5 mm Fl oor Loa d Refe r to the Machine Data Sheet for the weight and foot pri nt s pe ci fi cat ion s of your m ac hine.
G061 9 DEL UXE SMALL MILL / DRILL - 1 3 - F e et Fou r leveling feet hav e been inc luded with y our mill /drill. Howe ver , for greate r safety and bet- ter performance, we rec ommend bol ting your machine to a sturdy workbench. Compone nts and H ardware N ee de d : Qt y Fee t with Hex Nut M 1 2- 1 .
- 1 4 - G061 9 DEL UXE SMALL MILL / DRILL T es t Ru n and Spi nd le Break -in The M odel G06 1 9 spindle speed c an be set from 1 00 – 1 750 RPM. Y ou must follow the proper break -in proc edures to ensure t he s pindle bear - ings break -in and seat befor e put ting any milling load o n the machine.
G061 9 DEL UXE SMALL MILL / DRILL - 1 5 - Damag e to your ey es , lungs, and ea rs could re su lt fr om usi ng th is m ac hi ne wi th ou t prope r prote ctive ge ar . Alway s wea r safet y glasses , a respirator , and hearing protection when op erating this ma chine.
- 1 6- G0 61 9 DEL UX E SMALL MILL / DRILL Figure 12. Tapping on the drawbar. Dr il l Ch uc k NOTICE DO NOT completely unscrew the drawbar before striking it with the hammer. You will damage the threads on the drawbar and the arbor. 6. Tap the top of the drawbar with the hammer.
G061 9 DEL UXE SMALL MILL / DRILL - 1 7 - If you do not use the drill chuck and arbor , you need to use a collet to inser t t he cut ting tool into the spindle. Y our Mod el G061 9 feat ures an R- 8 spindle taper , whi ch gives the fre ed om to use standard R-8 collets.
- 1 8 - G0 61 9 DEL UX E SMALL MILL / DRILL 2. Turn the Z-axis handwheel shown in Figure 14 to raise or lower the headstock, then lock the headstock slide lock lever.
G061 9 DEL UXE SMALL MILL / DRILL - 1 9 - Figure 17. Table locks and scales. T ab le T ra v el ( X -A xi s and Y -A xi s ) The mill/dr ill table can be mo ved in the X -a xis and Y -axis. Longitudinal Feed The longitud inal feed or (X -a xis) is mov ed by t he handwheel s hown in Figure 1 6 at the end of the table.
-20- G 061 9 DEL UXE SMALL MILL / DRILL Con tr ol P anel It is vital that you beco me familiar with the power controls befor e operating the Mod el G 061 9 (see Figure 1 8 ). Figure 18. Control panel. A . Spindle RPM D isplay: Shows s pindle RPM with an accuracy of + /- 1 0% .
G061 9 DEL UXE SMALL MILL / DRILL - 21 - Ca lcu la ti ng Spi nd le RP M Closely follow the proper c ut ting s peed and prop- er f eed to reduce undue strain on all mo ving parts and increase operator safety . Prior to mill ing, det ermine the R PM needed t o cut your workpiece, then set the RPM on the machine.
-22- G06 1 9 DEL UX E SMALL MILL / DRILL T o mill a workpie ce : 1 . Refer to Control Panel on Page 20 , and learn the how to use the machine controls. 2 . Zero the spindle height scale and select units of measure . 3 . Clamp the workpiece to the milling table, and adjust the headstock to the needed h eight, depth of cut, and milling path.
G061 9 DEL UXE SMALL MILL / DRILL -23- SE CTION 5 : A CC E SSO RIE S ACCESSORIES H81 78 —V ariabl e Sp eed Po wer Fe ed K it For those repetitive power -fed milling operations, this fantastic 1 1 0 .
-2 4- G 061 9 DEL UX E SMALL MILL / DRILL Figure 28. H5685 4" Rotary Table. H5685—4 " Rotary Table The perfect rotary table for all you model make rs and those doing smaller precision work.
G061 9 DEL UXE SMALL MILL / DRILL -25- SE CTION 6 : MAINT ENA NC E Alwa ys disconne ct p ower to t h e m a ch in e b e fo r e per forming maintenance .
-26- G0 6 1 9 DEL UX E SMALL MILL / DRILL Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement par ts or you are unsure of your repair skills, then feel free to c all our T echnic al Suppor t at ( 57 0) 5 46 -9 66 3.
G061 9 DEL UXE SMALL MILL / DRILL - 27 - Gi bs and Bac klas h During the life of your mill drill, you ma y hav e to adjust the gibs and the handwheels to remov e any las h or lo oseness that is a result of normal wea r . Do not overtighten the gibs or half-nuts, or premature wear will occur.
-28- G0 6 1 9 DEL UX E SMALL MILL / DRILL Ser vice Lu bri cat ion Figure 35 . Headstock leadscrew access and lubr ication. Lower Cap Screws Cabinet Assembly 2. Use the hex wrench to remove the two lower cap screws from the cabinet assembly (see Figure 35 ).
G061 9 DEL UXE SMALL MILL / DRILL -29- Elect ri cal Com ponen ts Figure 37 . M ain powe r switch and fuse . Figure 36 . Motor powe r sup ply circuit board .
-3 0 - G0 6 1 9 DEL UXE SMALL MILL / DRILL Figure 38 . Control panel elec trical. Figure 4 1 . T acho mete r elec trical. Figure 39. Chip guard safe t y switch.
G061 9 DEL UXE SMALL MILL / DRILL -3 1 - ���� .
-32- G061 9 DEL UXE SMALL MILL / DRILL P ar ts Break do wn.
G061 9 DEL UXE SMALL MILL / DRILL -33 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0619001 ARBOR (R-8/JT-6) 50 P0619050 LENS 2 P0619002 SPINDLE 51A P0619051A DIGITAL SPD.
-3 4- G0 61 9 DEL UX E SMALL MILL / DRILL REF PART # DESCRIPTION REF PART # DESCRIPTION 100 PSB16M CAP SCREW M4-.7 X 16 129 P0619129 SPACER 101 P0619101 THRUST WASHER 130 P0619130 SUPPORT FLANGE 102 P.
G061 9 DEL UXE SMALL MILL / DRILL -35 - P ar ts Break do wn.
-3 6 - G061 9 DEL UXE SMALL MILL / DRILL REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P0619200 FLAT SPRING 250 PRP39M ROLL PIN 4 X 20 201 PN01M HEX NUT M6-1 251 PRP56M ROLL PIN 4 X 25 202 P0619202 BALL OILER 252 PRP73M ROLL PIN 4 X 30 203 PK37M KEY 4 X 4 X 16 253 P0619253 RULER 204 PSB15M CAP SCREW M5-.
G061 9 DEL UXE SMALL MILL / DRILL -37 - Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again.
-3 8- G 061 9 DEL UX E SMALL MILL /DRILL Grizzly Industr ial, Inc. warrants ev er y produc t it sells for a perio d of 1 year to t he original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or altera tions or lack of maintenance.
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An important point after buying a device Grizzly G0619 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0619 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0619 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0619 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0619 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0619, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0619.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0619. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0619 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
