Instruction/ maintenance manual of the product G0612 Grizzly
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MO DE L G0 6 1 2 6 " JOIN TE R O WNER'S MANU A L COPYRIGHT © JANUARY , 20 07 BY GR IZZL Y IND USTRIAL , I NC. W AR NI NG : NO P ORT I ON OF T HI S MA NUAL MA Y BE R EPRO DUC ED I N A NY S HAPE OR FOR M W I THO UT T HE WR IT TE N A PPROV AL OF GR IZ Z L Y I NDU ST RI AL , I NC.
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T able of Con ten ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet .............
-2 - G0 6 1 2 6" Jointer If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com We stand behind our machines.
G061 2 6" Jointer -3 - Customer Ser vic e #: (57 0) 5 46 -9 663 • T o Order Call: ( 80 0) 523 - 4 777 • Fax #: (80 0) 4 38 - 5901 MA CHINE D A T A SHEE T Mach i ne Data Sheet Design Type: ......................................................
- 4- G 061 2 6 " Jointer Identi fi cat ion Figure 1 . G0612 identification — front view. Figure 2 . G0612 identification — back view. A. Outfeed Table B. Cutterhead Guard C. Fence D. Infeed Table E. Depth of Cut Adjusting Knob F. ON/OFF Switch G.
G061 2 6" Jointer -5 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
- 6 - G0 6 1 2 6 " Jointer 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure oper - ation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
G061 2 6" Jointer - 7 - A dd iti on al Safety fo r Joi nt ers No list of safet y guidelines can be complete. E ver y shop environment is dif ferent . Alwa ys consider s afet y first, as it applies to your individual working c onditions. Use this and other ma chiner y with caution and resp ec t.
-8- G061 2 6" Jointer Figure 3. NEMA 5-15 plug and rec eptacle. Serious personal injury could occur if you connect the machine to the p ower sourc e before y ou have completed the set up pro - cess . DO N OT connect t he machine to th e power source until instructed to do so.
G061 2 6" Jointer -9 - W e ar safet y gl asses dur- ing t he entire s et up pro - cess ! Th is ma chi ne pre s en ts se ri o us inj ur y h a z a rd s to untrain ed users .
- 1 0 - G061 2 6" Jointer After all the par ts hav e been remov ed from the box, you should ha ve t he following items: Jointer Box Content s : ( Figure 4 & 5) Qt y A. Jointer Bed Assembly ................................ 1 B. Fence .........
G061 2 6" Jointer - 1 1 - Consider the jointer dimensions and size o f mate- rial to be proc essed through each machine , and space for auxiliary stands, work tables or other machiner y when establishing a lo cation for you r jointer . See Figure 6 for t he Model G0 6 1 2 o ver - head view dimensions.
- 1 2- G061 2 6" Jointer 3. Insert the locking plate assembly into the fence support, positioning it so the two pins are against the bottom edge of the fence sup - port as shown in Figure 10 . 4. Secure the locking plate in position with the fence sliding handle as shown in Figure 11 .
G061 2 6" Jointer - 1 3 - Ins tal l in g the Fen ce Compone nts and Har dware Ne ed ed : Qt y Jointer Bed Assembly with Fence Support ....... 1 Fence ................................................................. 1 Fence Bracket Assembly .....
- 1 4 - G061 2 6" Jointer Chec ki ng Out feed T able Al ig nmen t The outfeed table MUST be level with the knives when they are at top dead center (their highest point during rotation) or the workpiece cannot be fed across the jointer safely. To check the outfeed table alignment: 1.
G061 2 6" Jointer - 1 5 - Compone nts and Har dware Ne ed ed : Qt y Dust Chute ........................................................ 1 Dust Collection Bag ........................................... 1 Dust Bag Clamp ...........................
- 1 6- G0 61 2 6 " Jointer 2. Slip the bag clamp over the collection bag, then attach the collection bag to the chute and clamp it as shown in Figure 20 . Figure 20. Attaching the dust collection bag. 2. Make sure the cutterhead guard fully covers the cutterhead.
G061 2 6" Jointer - 1 7 - Damag e to your eyes, lungs, and e ars could re su lt f ro m usi ng th is ma ch in e wit ho ut prope r protective gear . Alwa ys we ar safet y glasses , a re spirator , and hearing protection when op erating this machine.
- 1 8 - G0 6 1 2 6 " Jointer Figure 22 . G0612 parts and controls (back view). I. Fence Bracket Assembly J. Fence Tilting Handle K. Fence Sliding Handle A. Outfeed Table : Supports the workpiece after it passes over the cutterhead. B. Cutterhead Guard : Shields the cutterhead to increase operator safety during operation.
G061 2 6" Jointer - 1 9 - Y ou can quick ly set the fence angle at 90º (per - pendicular to the tables), 45º inward , and 45º out - ward. This section provides instructions f or set ting the fence stops precisely at these angles.
-20- G 061 2 6" Jointer 6. Loosen the fence tilting handle, bring the fence to 90 º with the machinist's square set against the fence, then tighten the handle. Note: Keep the limit plate tab in the rear slot of the limit block. 7. Loosen the jam nut (located at the rear of the limit block shaft).
G061 2 6" Jointer - 21 - 8. Use two 8mm wrenches to tighten the hex nut on the inward stop as you hold the stop in place. 9. Put the limit block back, bring the fence back to 90º and tighten the tilting handle. To set the outward 45 º stop: 1. DISCONNECT THE JOINTER FROM THE POWER SOURCE! 2.
-22- G06 1 2 6 " Jointer Here are some rules to follow when choos- ing and jointing stock: • Jointing and surface planing WITH the grain produces a better finish and is safer for the operator.
G061 2 6" Jointer -23- Squaring st ock in volv es four steps per formed in the ord er be low: 1. Surface Plane on the Jointer —The concave face of the workpiece is surface planed flat with the jointer. Previously Jointed Edge Previously Surface Planed Face 2.
-2 4- G 061 2 6 " Jointer The purpose of surface planing on the jointer is to make one flat face on the workpiece (see Figures 32 & 33 ) to prepare it for surface planing on a thickness planer. To surface plane on the jointer: 1. Read and understand SECTION 1: SAFETY .
G061 2 6" Jointer -25- The purpose of edge jointing is to produce a fin- ished, flat-edged surface (see Figure 34 ) suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. Figure 35 . Illustration of edge jointing results.
-26- G0 6 1 2 6 " Jointer The purpose of bevel cutting is to cut the edge of a workpiece at a specific angle (see Figure 37 ). The Model G0612 has fence stops you can set at 90˚, 45˚ inward, and 45˚ outward (135˚). If your situation requires a different angle, the fence can be locked anywhere between these angles.
G061 2 6" Jointer - 27 - SE CTION 5 : A CC E SSO RIE S Figure 39 . Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
-28- G0 6 1 2 6" Jointer H1411—PowerHands ™ Safety Stick This safety push stic k feature s int erchangeable traction treads; one for flat stock, and one for pressing against table and fence. It also has a spring loaded push -pin for full work piece co ntact.
G061 2 6" Jointer -29- Alwa ys disconne ct p ower to th e mac hin e b ef or e per forming maintenance . Failure to do this m ay result in serious person - al injury . Cleaning the Model G061 2 is easy and s hould be done of ten. V acuum ex cess wood c hips and saw dust, and wipe of f the remaining dust awa y with a dry cloth.
-3 0 - G061 2 6" Jointer Revie w t he troubleshooting and proc edures in this sec tion to fix or adjust your machine if a problem dev el - ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T echnic al Suppor t at (570) 5 46 -9 663.
G061 2 6" Jointer -3 1 - Symptom Possible Cause Possible Solution Exce ssi ve sni pe (g ouge in the end of th e b oard that i s un even wit h t he res t o f t he cu t). 1. Outfeed table is out of alignment with the cutterhead. 2. Operator is pushing down on trailing edge of the workpiece 1.
-32- G061 2 6" Jointer A dj u sti n g / Rep lac i ng Belts Y our G0 6 1 2 uses belts to drive both the cut terhead and the du st collec tion fan. When t hese belts are not tensioned correctly , misaligned, or damaged you r jointer will not func tion properly .
G061 2 6" Jointer -33 - Repl aci n g Mot or Br us hes Y our jointer has a single phase universal motor that uses c arbon brushes. Under normal opera - tion these brushes wear out. Refer to the trouble - shooting guid e to determine if t he motor brushes must be replaced.
-3 4- G0 6 1 2 6 " Jointer Wi r in g Dia gram .
G061 2 6" Jointer -35 - P ar ts Break do wn .
-3 6 - G061 2 6" Jointer P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0612001 BASE 50 P0612050 PUSH BLOCK 2 P0612002 FENCE 51 P0612051 PADDLE SWITCH 3 P0612003 FENCE PLATE 52 P6.
G061 2 6" Jointer -37 - Safe t y L abel Pa r ts L is t Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine.
-3 8- G0 6 1 2 6" Jointer Grizzly Industrial, Inc. warrants ev er y product it sells for a period of 1 year to the orig inal purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G0612 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0612 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0612 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0612 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0612 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0612, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0612.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0612. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0612 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
