Instruction/ maintenance manual of the product G0477 Grizzly
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MO DE L G0 4 7 7 1 5 " P L A NE R / MO U L DE R O W NER'S M ANU AL COPYRIGHT © APRIL , 2 00 6 BY GRIZ ZL Y INDUSTRIAL , INC. W AR NI NG : NO PO RT IO N OF TH IS M AN UAL M A Y BE REPR OD UCE D I N AN Y S HA PE OR FOR M W IT HO UT TH E WRI T T EN APPROV AL OF G RI Z ZL Y I NDU ST RI AL , I NC.
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T ab le o f Co nt ents INTRODUCTION ............................................................................................................................... 2 Foreword ............................................................................
-2 - Mo del G04 77 1 5 " Planer/ Moulder If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
Model G0 4 77 1 5" Plane r/ Mould er -3 - .
- 4- M odel G0477 1 5 " Planer/ Moulder .
Model G0 4 77 1 5" Plane r/ Mould er -5 - Figure 1. G0477 Component and Control Identification. A. Infeed/Outfeed Roller Height Adjuster B. ON/OFF Switch C. Circuit Breaker Reset Button D. Return Rollers E. Headstock Height Hand Crank F. Cutterhead Lock G.
- 6 - Model G 04 77 1 5 " Planer/M oulder 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
Model G0 4 77 1 5" Plane r/ Mould er - 7 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
-8- Model G0 4 77 1 5" Plane r/ Mould er A ddit ion al Safe t y for P laner / Mou lders No list of safet y guidelines can be complete. E ver y shop environment is diff erent . Alwa ys consider safet y first , as it app lies to your individual working c onditions.
Model G0 4 77 1 5" Plane r/ Mould er -9 - Figure 2 . T ypical t ype 5 - 1 5 plug and receptacle. Serious p ersonal injur y could occur if y ou connect the machine to the power source before you have complete d the set up pro - cess . D O N OT conne ct t he machine to the power source until instructed to do so.
- 1 0 - M odel G0 4 7 7 1 5" Planer/ Moulder W e ar safet y glas ses dur- ing t he entire set up pro - cess ! Th is ma ch ine pr es e nt s se ri ou s i nju r y ha z ar d s to untr ained users .
Model G0 4 77 1 5" Plane r/ Mould er - 1 1 - In v en t or y After all the par ts ha ve been remo ved from the two box es, you should have the following items: Inv entor y ( Figure 3 ) Qt y A . Long F rames ........................................
- 1 2- Model G0 4 7 7 1 5" Planer/ Moulder Fl oor Loa d Refe r to the M achine Dat a She et for t he weight and footprint spe cifi cation s of your machine. Some floors ma y requir e additional reinfo rcement to sup por t both the machine and operator .
Model G0 4 77 1 5" Plane r/ Mould er - 1 3 - Stand Ass embl y The stand for t he Mod el G04 77 must be assem- bled before the planer/moulder c an be mounted on it. It ma y be helpful to re fer to the St and Breakdown on Page 3 5 d uring t his procedure.
- 1 4- M odel G04 77 1 5" Planer/ Moulder Mou n tin g P la ner / Mou lder on St an d Components and Hardware Needed: Hex Bolts M8-1.25 x 80 ..................................... 4 Flat Washers 8mm ............................................ 8 Hex Nuts M8-1.
Model G0 4 77 1 5" Plane r/ Mould er - 1 5 - T est Ru n Once the assembly is complete, test run your machine to make sure it runs properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 25 .
- 1 6 - Mo del G04 77 1 5" Planer/M oulder Damag e to your eyes, lungs, and ear s could re su lt f ro m usi ng t his m ac hi ne w it ho ut prope r pr otective g ear . Alway s wear s afet y glasses , a re spirator , and hearing protection when op erating this machine.
Model G0 4 77 1 5" Plane r/ Mould er - 1 7 - Note: If the cut is too heavy and bogs down the planer/moulder, turn the planer/moulder OFF immediately, allow it to come to a com- plete stop, remove the workpiece, and repeat Steps 3–5 .
- 1 8 - Model G04 77 1 5 " Planer/ Moulder Headst ock Heigh t A dju stmen t The headstock height can be adjusted via the manual crank handle (used for fine adjustments) or by the power adjustment lever (used for larger headstock movements).
Model G0 4 77 1 5" Plane r/ Mould er - 1 9 - 3. Place the workpiece below the depth-of-cut gauge, as shown in Figure 15 . 4. Lower the headstock until it reaches the pre- set thickness. The headstock will not be able to move lower than the preset height.
-20- M odel G0 4 7 7 1 5" Planer/ Moulder Mou ld in g Kni v es T o ols Ne ede d : Qt y Wrench 8mm ..................................................... 1 The G04 77 has t wo moulding knife slots. Each slot c an a c commodate two dif ferent moulding knives at the same time.
Model G0 4 77 1 5" Plane r/ Mould er - 21 - Set ti ng Up Mou ldi ng Gu ide Fen ce Compone nts and Hard ware Ne ede d : Qt y Wing Bolts 1 ⁄ 4 -20 x 1 1 ⁄ 4 " ...................................... 4 Flat Washers 1 ⁄ 4 " ...........
-22- Model G04 77 1 5 " Planer/M oulder Figure 22. Guide Fence Plan (shown at approx. 30% size). .
Model G0 4 77 1 5" Plane r/ Mould er -23- G4520–G4564 Moulding Knives Select from this terrific assortment of casing, baseboard, crown moulding and detail cutters.
-2 4- M odel G0477 1 5 " Planer/ Moulder Alwa ys disconnec t power to t he mac hi ne be fo re per forming maintenance. Failure to do this m ay result in s erious p erson - al injury .
Model G0 4 77 1 5" Plane r/ Mould er -25- Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement parts or you are unsure of you r repair skills, then feel free to c all our T e chnical Supp or t at ( 57 0) 54 6 -96 63.
-26- Mo del G04 77 1 5" Planer/M oulder Pl ane r/M oul der Op era tio ns Symptom Possible Cause Possible Solution Exce ssi ve sni pe (g ouge in the end of the boar d that is u neven wit h th e res t of the c ut). Not e : A s mall amou nt of s nip e is i nevi- tab le w ith all type s o f p laners.
Model G0 4 77 1 5" Plane r/ Mould er - 27 - Ch ang i ng P la ni n g Kni v es Planing knives are ra zor sharp ! Alway s han - dle the planing k nives with the magnet s included with this machine. Failure to h eed this warning can r esult in serious injury ! T o ols Ne ede d : Qt y Wrench 10mm .
-28- Model G 04 77 1 5 " Planer/M oulder Ch ang i ng Belts T o ols Ne ede d : Qt y Hex Wrench 4mm .............................................. 1 Hex Wrench 5mm .............................................. 1 The Model G0477 features two ribbed belts, shown in Figure 26 , that are generally good for the life of the machine.
Model G0 4 77 1 5" Plane r/ Mould er -29- NO T ICE DO NOT let the chain fall off the sprock- ets—returning it to its proper location with - out changing the table adjustments can be very difficult. Figure 27 . Und erside of table. Cap Screws Idler Bracket 5.
-3 0 - Model G0 4 77 1 5" Plane r/ M oulder Elect ri cal Com ponen ts Figure 29. Rear of powe r switch and circuit break er (switch as sembly inv er ted).
Model G0 4 77 1 5" Plane r/ Mould er -3 1 - .
-32- Model G0 4 77 1 5" Planer/ Moulder G0 4 7 7 B ody Break do wn .
Model G0 4 77 1 5" Plane r/ Mould er -33 - .
-3 4- Mo del G04 77 1 5" Planer/M oulder .
Model G0 4 77 1 5" Plane r/ Mould er -35 - .
-3 6 - Model G0 4 7 7 1 5" Planer/ Moulder 33 1 329 323 332 327 326 333 330 328 325 32 4 Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine.
Model G0 4 77 1 5" Plane r/ Mould er -37 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0477001 CAP (LEFT) 51 PR05M EXT RETAINING RING 15MM 2 PSB04M CAP SCREW M6-1 X 10 52 P0477052 CHAIN 3 P0477003 ROLLER 53 PSB152M CAP SCREW M5-.8 X 65 4 P0477004 SPECIAL CAP SCREW M8-1.
-3 8- Mo del G04 77 1 5" Planer/M oulder REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P0477101 PLUG 151 P0477151 STEP ROD 102 PSB26M CAP SCREW M6-1 X 12 152 PN02M HEX NUT M10-1.5 103 PW03M FLAT WASHER 6MM 153 P0477153 SET PLATE 104 P0477104 FAN 154 PSB50M CAP SCREW M5-.
Model G0 4 77 1 5" Plane r/ Mould er -39 - REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0477201 SPROCKET 251 P0477251 BEARING RETAINER 202 P0477202 CHAIN PROTECTOR 252 PFB14M FLANGE BOLT M5-.
- 40 - Mod el G04 77 1 5 " Planer/ Moulder REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P0477301 MOTOR 2-1/2HP, 110V 316 PFN01M FLANGE NUT M8-1.25 301-1 P0477301-1 CARBON BRUSH 317 PB82M HEX BOLT M8-1.25 X 80 301-2 P0477301-2 BRUSH CAP AND SPRING 318 PN03M HEX NUT M8-1.
Model G0 4 77 1 5" Plane r/ Mould er - 4 1 - Grizzly Industrial, Inc. warrants every produ ct it sells for a peri od of 1 year to t he original purchaser from the date of purchase. This warranty do es not apply to d efects due direct ly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G0477 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0477 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0477 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0477 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0477 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0477, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0477.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0477. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0477 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
