Instruction/ maintenance manual of the product G0463 Grizzly
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MO DE L G0 46 3 SM AL L MIL L / DRI L L O WNER'S M ANU A L COPYRIGHT © N O VEM BER, 20 05 BY GRIZ ZL Y INDUSTRIA L, IN C. W AR NI NG : NO PO RT IO N OF TH IS M AN UAL M A Y BE RE PROD UCE D I N AN Y SHA PE OR FOR M W IT HO UT TH E WRI T T EN APPROV AL OF G RI Z ZL Y I ND UST RI AL , I NC.
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again.
T able of Con te nts INTRODUCTION ............................................................................................................................... 3 Foreword ..............................................................................
SECTION 4: OPERATIONS ........................................................................................................... 18 Operation Safety .....................................................................................................
G046 3 Small Mill / Drill -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
- 4- G0 463 Small Mill /Dr ill Product Dime nsions: Weight......................................................................................................................................... 353 lbs. Length/Width/Height...........................
G046 3 Small Mill / Drill -5 - Main Sp ecifications : Spindle Travel.......................................................................................................................3-3/8 in. Swing.................................................
- 6 - G04 63 Small Mill / Drill Figure 1. G0463 Identification. A. Emergency Stop Button B. Drawbar (under cover) C. High/Low Gear Change Knob D. Headstock Lock E. Fuse Socket F. Spindle RPM Control G. Forward/Reverse Switch H. Main Power Switch I. Quill Feed Levers J.
G046 3 Small Mill / Drill - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NO T wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
-8- G046 3 Small Mill / Drill 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
G046 3 Small Mill / Drill -9 - A dd iti on al Safe t y fo r Mil l / Dr il l s 1. UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls. 2. SAFETY ACCESSORIES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury.
- 1 0 - G046 3 Small M ill / Drill Figure 2 . A 5 - 1 5 plug and rece ptacle. Serious per sonal injur y could oc cur if you connect the m achine to the power source before y ou have complete d the set up pro - cess . DO NOT conne ct th e machine to the power source until instructed to do so.
G046 3 Small Mill / Drill - 1 1 - The Model G046 3 was carefully packed when it left our wa rehouse. If you discov er the machine is damaged after you hav e sig ned for deliver y , please immed iately call Customer Service at ( 5 7 0 ) 546- 96 63 for advice.
- 1 2- G046 3 Small Mill / Drill In v en t or y After all the par ts ha ve been remov ed from the two box es, you should have the following items: Box 1: ( Figures 3 & 4 ) Qt y A . Mill / Drill with Chuck .................................... 1 B. Spare Dri v e Belt 2 x 6 5 .
G046 3 Small Mill / Drill - 1 3 - Wo rkb enc h Load Although adjustable feet are included wit h your mill /drill, It is strongly r ec ommended y ou bolt your machine to a sturdy work bench that will not t ip. Refe r to the Machine D ata S heet for the weight and foot print s pec ificat ions of your machine.
- 1 4 - G046 3 Small M ill / Drill F e et Fou r lev eling feet hav e been inc luded with yo ur mill /drill. Howev er , we rec ommend b olting your machine to a sturdy workben ch. Compone nts and Hard ware Ne ede d : Qt y Fee t with Hex Nut M 1 2- 1 . 75 .
G046 3 Small Mill / Drill - 1 5 - T est Ru n and Spi nd le Break -in The Model G04 63 has t wo speed ranges: Low range is 0 – 1 0 00 ; high range is 0 – 200 0 RPM. It i s es sential to closely follow t he proper break -in procedures to ensure trouble free per formance.
- 1 6- G0 463 Small Mill /Dr ill Figure 9. Striking the drawbar. Dr il l Ch uc k Remo v al The Model G04 63 may hav e shipped with the drill chuck installed in the spindle. If this is the case, go ahead and remove the c huck and arbor at this time. T ools Ne ede d : Qt y Brass Hammer .
G046 3 Small Mill / Drill - 1 7 - The Mo del G 0463 featu res an R- 8 s pindle t aper , which o nly accepts R-8 collets. R- 8 c ollets come in many siz es, t ypi cally ranging from 1 ⁄ 16 " to 7 ⁄ 8 " and 3mm to 2 0 mm. Y ou will need a collet t o match the diameter of the shank of the tool you want to hold.
- 1 8 - G0 463 Small Mill / Drill Damag e to your eyes, lungs, and ear s could re su lt f ro m us ing t hi s ma ch in e wi th ou t prope r protec tive g ear . Alwa ys wear safet y glasses , a re spirator , and hearing protection when op erating this machine.
G046 3 Small Mill / Drill - 1 9 - P o w er Sh ut do wn It is impor tant to shut t he powe r O FF when the mill /drill is not in use. Lea ving the power ON keeps the circuit b oard coo ling fan r unning. This will cause unnecess ary wea r on the fan and elec - trical system .
-20- G 0463 S mall Mill / Drill Figure 14. Table locks. T able T ra v el The mill /drill t able c an be mov ed in the X and Y axis. Longitudinal Feed The longitudinal feed or ( X -axis) is mov ed by a handwheel in Figur e 1 3 at the end of t he table.
G046 3 Small Mill / Drill - 21 - Set ti ng RP M Closely follow the proper cut ting speed and prop - er f eed to reduce undue strain on all mo ving parts and for op erat or safety . Prior to ma chining, y ou need t o det ermine the RPM needed to cut you r workpiece, and t hen set the RPM on the machine.
-22- G0463 Small Mill / Drill SE CTION 5 : A C CE SS ORIE S ACCESSORIES G9002—2 1 ⁄ 2 " Swivel Base Milling Vise G5971— 3 1 ⁄ 2 " Swivel Base Milling Vise G5972—4" Swivel Base.
G046 3 Small Mill / Drill -23- Figure 21. G2861 Face mill. G2861—2 1 ⁄ 2 " Face Mill This 2 1 ⁄ 2 " Face Mill accepts four carbide inserts. Comes with an R-8 arbor. Figure 24. H5685 4" Rotary Table. H5685—4 " Rotary Table The perfect rotary table for all you model make rs and those doing smaller precision work.
-2 4- G 0463 Small Mill /Dr ill SE CTION 6 : MAINT ENA NC E Alwa ys di sconne ct power to t h e m ach in e b e for e per forming maintenance. Failure to do t his may result in serious per son - al injury .
G046 3 Small Mill / Drill -25- Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement parts or you are unsure of you r repair skills, then feel free to c all our T echnical Sup por t at ( 57 0) 54 6 -96 63.
-26- G0 463 Small Mill / Dr ill A dj u sti n g Gibs Figure 27 . Gib adjustment. The funct ion of t he gibs is to t ak e out play in the table, and cross slide, and c olumn without causing the slides t o bind. The gibs ar e p re -adjusted at the factory and should not need fur ther adjustment until man y hou rs of machine use.
G046 3 Small Mill / Drill - 27 - Elect ri cal Com ponen ts Figure 30. Circuit board. Figure 31. Equipment grounds. Figure 35. Main power switch. Figure 33.
-28- G04 63 Small Mill / Drill Wi r in g Dia gra m .
G046 3 Small Mill / Drill -29- .
-3 0 - G046 3 Small Mill / Drill .
G046 3 Small Mill / Drill -3 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0463001 TRANSMISSION GEAR 51 P0463051 DIAL FORK SHAFT 2 P0463002 DIAL FORK 52 P0463052 QUILL HANDLE 3 P0463003 SMALL G.
-32- G046 3 Small M ill / Drill REF PART # DESCRIPTION REF PART # DESCRIPTION 99 PK30M KEY 4 X 4 X 25 150 PRP39M ROLL PIN 4 X 20 100 PK34M KEY 5 X 5 X 20 151 PRP56M ROLL PIN 4 X 25 101 PSB16M CAP SCREW M4-.
G046 3 Small Mill / Drill -33 - Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again.
-3 4- G0 463 Small Mill / Drill Grizzly Industrial, Inc. warrants ev er y produc t it sells for a period of 1 year to the original purchaser from the date of purc hase. This warranty do es not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G0463 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0463 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0463 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0463 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0463 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0463, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0463.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0463. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0463 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
