Instruction/ maintenance manual of the product GSRKA1952S Great Dane
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® 200772 REV . 12/18/2006 Great Dane Surfer ® GSRKA1952S GSRKW2352S OPERA T OR’S MANUAL North Am erican V ersi on.
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All information, illustrations and specificat ions in this manual are based on the latest information at the time of publication. The right is reserved to make changes at any time without notice.
Safety Labels - 2 SAFETY LABELS DA TE OF PURCHASE: _________________________________________ DEALER NAME: _________________________________________ DEALER PHONE: ______________________________________.
Safety - 3 SAFETY • Read operator ’s manual • Keep shields in place • Never carry riders • Keep people a safe distance away • Maintain all safety devices • Before leaving machine: • S .
Safety - 4 SAFETY • Only operate in good light, keeping away from holes and hidden hazards. • Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator ’s position. Use seat belts if provided.
Safety - 5 SAFETY • Do not mow in reverse. • Shut off blades when you are not mowing. • • Park machine safely before leavin g the operator station for any reason including emptying the catchers or unplugging the chute.
Safety - 6 SAFETY • Wear a suitable protective devic e such as earplugs. Loud noise can cause impairment or loss of hearing. Maintenance and Storage • Never operate machine in a closed area where dangerous carbon monoxide fumes can collect.
Operating - 7 OPERATING plastic liner . Always place contai ners on the ground away from your vehicle before fueling. • Remove fuel-powered equipment from t he truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container , rather than fro m a fuel dispenser nozzle.
Operating - 8 OPERATING Mounting and Dismount ing Machine Safely c 1. S tep on operator ’s platform (A) at the rear of machine to mount the machine. 2. Park machine safely . (See Parking Safely in the SAFETY section.) 3. S tep off operator ’s platform to dismount machine.
Operating - 9 OPERATING HOLE LOCA TIONS T o adju st the rear height of cut, use the chart above and match the hole locations on the chart up to the hole locations on the picture.
Operating - 10 OPERATING 4. T urn key switch to the start position. Result: The engine must not crank. T esting Neutral Switch (Run) 1. Lock park brake. 2. Push PT O switch down to disengage. 3. S tart engine. 4. Push one motion control lever forward.
Operating - 1 1 OPERATING Using the Throttle c MX12847 • Push throttle lever (A) forward to the fast position (B) when mo wing. • Move throttle lever (A) to the half fast position (C) when starting and warming the engine. • Pull throttle lever (A) backward to the slow position (D) to idle engine.
Operating - 12 OPERATING c • Push both motion control levers forward at the same time. Reverse: c • Pull both motion control levers past center rearward at the same time. Gentle Left T urn: c • Push right motion control lever further forward than the left motion control lever .
Operating - 13 OPERATING St arting Engine c 1. S tand on operator ’s platform. 2. Lock park brake. c 3. Put motion control levers (A) in the NEUTRAL position. 4. Push PT O switch knob (B) down to disengage PT O. 5. Move throttle lever (C) to set engine speed at the 1/2 to 3/4 fast position.
Operating - 14 OPERATING NOTE: The pump free-wheel valves mu st be turned fully clockwise (closed) during normal mach ine operation. When the machine needs to be moved without st arting the engine, use the pump free-wheel valves: 1. Lock park brake. NOTE: The pumps (A) are located in the back of the mach ine, behind the rear shield (B).
Service Intervals - 15 SERVICE INTERVALS Service Intervals Servicing Y our Machine c Please use the following timetables to perform routine maintenance on your machine. Servicing Engine See engine manufacturer ’s owner’s manual provided with your machine for engine service informatio n.
Service Engine - 16 SERVICE ENGINE • Lubricate one pump idler pivot grease fitting (A). Lubricating Mower Deck S pindles c • Lubricate three mower deck spindle grease fittings (A). Lubricating Mower Deck Idler Pivot c • Lubricate one deck idler pivot grease fitting (A).
Service Engine - 17 SERVICE ENGINE c 1. Clean area around dipstick cap and filter . 2. S tart engine and run until it reaches normal opera ting temperature. 3. Park machine safely . (See Parking Safely in the SAFETY section.) c 4. Insert drain tube over oil drain fitting (A) 5.
Service T ransmission - 18 SERVICE T RANSMISSION Checking Sp ark Plug c Check spark plugs at the intervals recommended in the Service Intervals section. See the engine manufactu rer ’ s owner ’s manual provided with your machine for the complete proce dure.
Service T ransmission - 19 SERVICE T RANSMISSION 3. Remove dipstick cap (A). Wipe dipstick clean. NOTE: NOTE: Do not tig hten dipstick cap when ch ecking oil level. 4. Insert dipstick into reservoir fi ller neck (B). Do not tighten cap. 5. Remove dipstick.
Service T ransmission - 20 SERVICE T RANSMISSION Checking and Re placing Pu mp T raction Drive Belt c NOTE: The traction drive belt will not require a ten sion adjustment. Belt is self-adjusted using a spring ten sioner . Checking T raction Drive Belt: 1.
Service T ransmission - 21 SERVICE T RANSMISSION 1. Install traction drive belt (E) on drive sheaves (G ) as shown. Ensure that traction drive belt is positioned in front of anchor cap screw ( F). 2. Insert 1/2 in. breaker bar into hole (C) and rotate idler pulley (D) forward for additional clearance to install traction drive belt.
Service T ransmission - 22 SERVICE T RANSMISSION Checking and Adjusting T ransmission T racking c NOTE: Check and adjust transmissio n tracking on a hard, level surface. Checking T ransmission Tracking: 1. Check and adjust motion control linkages. See Checking and Adju sting Motion Control Linkages in the SERVICE TRANSMISSION section.
Service S teering & Brakes - 23 SERVICE S TEERING & BRAKES Service Steering & Brakes Adjusting Park Brake T esting Park Brake: 1. Inflate tires to correct pressures. c 2. S top machine on a maximum 17° slope. 3. Lock park brake. • A properly adjusted park brake must prevent the drive wheels from turning.
Service Mower - 24 SERVICE MOWER Replacing Mower Deck Drive Be lt Removing Mower Deck Drive Belt: 1. Park machine safely . (See Parking Safely in the SAFETY section.) 2. Lower mower deck to the lowest cutting height position. 3. Remove mower deck shield.
Service Mower - 25 SERVICE MOWER c Picture Note: Mower deck with side discharge used for illustration. 3. Measure distance (A) between blade tip and flat ground surface. 4. Rotate blade 180° and measure distance between other blade tip and flat ground surface.
Service Electrical - 26 SERVICE ELECTRICAL • Balance blades before installing. Balancing Blades c 1. Clean blade. c c 2. Put blade on nail in a vise. Turn blade to horizontal position. 3. Check balance. If blade is not balanced, heavy end of blade will drop.
Service Electrical - 27 SERVICE ELECTRICAL 3. Slide back red cover (C) and disc onnect positive (+) batte ry cable (D). c 4. Loosen nut on front long carriage bolt (E). 5. Remove rear long carriage bolt (F) and nut. 6. Lift and slide battery (G) out from back of battery tray (H).
Service Miscellaneou s - 28 SERVICE MISCELLANEOUS • Check metal clip in fuse window . Discard fuse if clip is broken. • Install new 20 Amp fuse in socket. • Install socket with fuse in cover . Ensure that plastic tab of fuse holder is securely fastened to fuse socket.
Service Miscellaneou s - 29 SERVICE MISCELLANEOUS c 2. Lift machine with a safe lif ti ng device centered under tire support frame (A) on the side where tire is being removed. c 3. Remove wheel nuts (B). 4. Remove wheel. Installing: 1. Install wheel with valve stem (C) facing out.
T roubleshooting - 30 T ROUBLESHOOTING 1.1. Check tires f or damage. 2. Check tire pressure with an accurate gauge. 3. Add air , if necessary: c Servicing Caster Wheel Roller Bearing s 1. Park machine safely . (See Parking Safely in the SAFETY section.
T roubleshooting - 31 T ROUBLESHOOTING Engine Electrical System If Check Poor Engine Performance Fuel: • Dirt in fuel system or fuel is old. Replace fuel with fresh stabilized fuel. Obtain fuel from another supplier before suspecting machine problems.
T roubleshooting - 32 T ROUBLESHOOTING Machine Park Brake Ste e ri n g If Check S tarter Will Not Work • Blown fuse. • OPC Switch faulty or not adjusted properly . • Park brake switch is faulty . • Loose or corroded battery connections. • Neutral switches f aulty or not adjusted properly .
S torage - 33 ST O R A G E Mower Deck Sto r ag e Storin g Saf ety c Preparing Machine for Storage 1. Repair any worn or damaged parts. Replace parts if necessary . T ighten loose hardware. 2. Repair scratched or chipped metal surfaces to prevent r ust.
Assembly - 34 ASSEMBLY 1. Change engine oil and filter while engine is warm. 2. Service air filter if necessary . 3. Clean debris from engine air in take screen. 4. On gas engines: • Remove spark plugs. Put 30 mL (1 oz) of clean engine oil in cylinders.
S pecifications - 35 S PECIFICATIONS Connect Battery c c 1. Connect positive (red) cable to batte ry positive (+) ter minal. Install red terminal cover (A). 2. Connect negative (black) cable t o battery negative (-) terminal. Install black terminal cover (B).
Getting Quality Service - 36 GETTING QUALITY SERVICE authorized Great Dane dealer ’s parts and service support. Follow the steps below to get answers to any questions you may have about your product. Refer to your attachment and machine operator manuals.
Service Miscellaneou s - 37 SERVICE MISCELLANEOUS Service Miscellaneo us Wiring Schematics c.
Service Miscellaneou s - 38 SERVICE MISCELLANEOUS Service Miscellaneous Hydraulic Schematics c Left Hydrost atic Pump Assembly Pump Block Charge Pump System Charge Check Shock Valve (Reverse) Manual B.
Service Miscellaneou s - 39 SERVICE MISCELLANEOUS c.
MAIN FRAME ASSEMBL Y Frame Assembly - 40 18 15 1 1 21 9 15 13 20 21 5 3 8 22 6 16 17 19 14 10 1 4 2 7 19.
MAIN FRAME ASSEMBL Y Frame Assembly - 41 ITEM P ART NO QTY DESCRIPTION 1 D24020 3 SCREW , 8-32X .50 P AN PHL Y 2 M63431 3 NUT , 8-32 ELASTIC STOP 3 JD26 8 NUT , 1/2-20 LUG Y 4 102770 3 RELA Y , ISO MINI ELEC. 5 200601 2 ASSY , TIRE/WHL 18/8.5X8 YELLOW 6 200672 4 SP ACER, .
FUEL, HYDRAULIC AND HANDLE ASSEMBL Y Fuel, Hydraulc and Handle Assembly - 42 23 29 12 14 31 18 21 17 1 20 23 4 25 16 28 2 3 26 30 1 1 22 7 8 6 5 24 27 13 9 30 15 19 10 15.
ITEM P ART NO QTY DESCRIPTION 1 D13028 2 SWIVEL ADJUSTER 2 D13308 1 BASE, LOCK LEVER Y 3 D13309 1 LEVER, LOCK Y 4 D18093 2 GRIP , CONTROL 5 D24028 1 FTG, 90 9/16 MOR X 3/8 HOSE 6 TCA15373 1 WLDT , RES.
ENGINE, HYDRAULIC AND MAINFRAME ASSEMBL Y 2 2 13 14 15 21 1 1 3 1 12 20 5 16 4 26 7 23 17 18 23 22 10 25 8 9 24 23 6 19 27 19 H.P . 23 H.P . 28 29 30 31 32 Engine, Hydraulic And Mainframe Assembly - 4.
ITEM P ART NO QTY DESCRIPTION 1 D18379 12 CLAMP , HOSE - 1/2" PINCH 2 D18394 4 HOSE ASSEMBL Y 3 M86863 2 FTG, TUN 3/8 HOSE 4 TCA15874 2 HUB, REAR WHEEL 5 TCA15078 2 MOTOR, WHEEL HGM-12P-7172 6 TCA16240 1 FITTING, OIL DRAIN 7 1 1H237 2 PIN, COT .125 X 2.
CLUTCH, PUMP COMPONENTS AND FOOT PLA TE ASSEMBL Y 39 21 22 15 34 39 29 23 38 4 36 27 8 18 6 14 37 1 2 19 5 31 3 39 7 39 24 16 17 12 17 1 1 33 25 32 28 9 30 20 15 35 10 39 6 26 26 13 Clutch, Pump Compo.
ITEM P ART NO QTY DESCRIPTION 1 D14160 2 WASHER, .250 WIDE HEA VY FLA T Y 2 D14213 2 BOL T , M6 X 1.00 X 10 HEX 8.8 Y 3 D14252 1 BOL T , 7/16-20X3.00 HEX 5 Y 4 D18038 1 SWITCH 5 D18056 1 SP ACER, .468 X 1.38 X .375 Y 6 D18067 2 KEY , M5 X M5 X M30 RD 7 D18071 1 SPRING, EXT .
HYDRAULIC COMPONENTS Hydraulic Components - 48.
HYDRAULIC COMPONENTS Hydraulic Components - 49 ITEM P ART NO. QTY DESCRIPTION 1 TCA15122 1 CAP 2 TCA15373 1 HYDRAULIC RESERVOIR W/DECALS 3 D18379 12 HOSE CLAMP 4 TCA15078 2 WHEEL MOTOR 5 D14196 4 ELBO.
FUELCOMPONENTS/WIRING HARNESS Fuel Components - 50 FUEL COMPONENTS WIRING HARNESS 200704 Wiring Harness.
ITEM P ART NO. QTY DESCRIPTION 1 TCA15021 1 FUEL T ANK 2 181251 1 CAP , FUEL 3 D18144 1 GROMMET 4 TCA15048 1 FUEL PICKUP 5 M68342 5 CLAMP 6 M88753 AR HOSE, FUEL, 10 FT .
CONSOLE AND BA TTER Y ASSEMBL Y Console and Battery Assembly - 52 23 25 1 1 22 23 25 17 12 6 14 1 15 16 29 18 13 2 10 27 9 26 20 28 7 30 29 4 19 8 3 5 29 24 21 31 32.
CONSOLE AND BA TTER Y ASSEMBL Y Console and Battery Assembly - 53 iTEM P ART NO QTY DESCRIPTION 1 D18079 1 GRIP , PVC .250 X 1.00 X 3.63 2 D28159 1 STRIP , BA TTERY INSULA TOR 3 TCU16323 1 LABEL. P ARK BRAKE DIRECTION 4 03H1832 2 BOL T , 5/16-18 X 6.00 CRG 2 Y 5 1 1 1886 1 P-CLIP , .
FOOT PLA TE/CONSOLE COMPONENTS Foot Plate/Console Components - 54 FOOT PLA TE COMPONENTS CONSOLE COMPONENTS 10 4 7 6 1 1 5 12 9 8 3 1 2 13 3 2 1 1 1 4 5 6 12 7 10 9 8.
FOOT PLA TE COMPONENTS CONSOLE COMPONENTS ITEM P ART NO QTY DESCRIPTION 1 200618 1 PLA TE, PLA TFORM 2 200619 1 PLA TE, PLA TFORM T AB LH 3 200655 2 BUMPER, MINER GBR-6 4 200691 2 WEDGE, PLA TFORM 5 200693 1 PLA TE, PLA TFORM T AB RH 6 200767 1 ANCHOR, OPC 7 960001 4 BOL T , 1/4-20 X .
DECK ASSEMBL Y Deck Assembly - 56 14 7 2 5 1 25 43 44 3 43 8 23 22 5 18 43 28 21 38 21 19 33 4 10 45 15 20 13 35 46 42 35 41 31 30 39 42 36 37 34 24 29 9 12 40.
DECK ASSEMBL Y Deck Assembly - 57 ITEM P ART NO QTY DESCRIPTION 1 D13024 3 SP ACER, 1.500X1.000X.510 Y 2 D13055 3 NUT , 7/8-14 3 D18032 1 Pulley , Flat 5.0x.38 w/BRG 4 D18055 9 W ASHER, BLADE 5 D18084 3 PULLEY , SPLINE SPINDLE OFFSET 6 D23058 1 J-BOL T , 3/8-16 X 4.
WHEEL AND STRUT ASSEMBL Y/PUMP COMPONENTS Wheel and Strut Assembly/Pump Components - 58 PUMP COMPONENTS 2 2 1 6 3 4 8 5 7 9 WHEEL AND STRUT ASSEMBL Y 1 1 1 6 7 8 5 4 3 2 4 9 10.
WHEEL AND STRUT ASSEMBL Y PUMP COMPONENTS ITEM P ART NO QTY DESCRIPTION 1 D14196 2 FTG, ADP JIC-ORB 6801-08-08 2 D24028 2 FTG, 90 9/16 MOR X 3/8 HOSE 3 D38157 1 ALIGNABALL, 5/16-24 RH THD 4 TCA14966 1 PUMP , RH HYDRO PG-1GRQ TCA14965 1 PUMP , LH HYDRO PG-1GRQ 5 191256 1 SWITCH, PLUNGER DP - N.
SPINDLE ASSEMBL Y Spindle Assembly - 60 14 7 8 9 2 4 3 1 6 1 1 2 5 12 13 10.
SPINDLE ASSEMBL Y Spindle Assembly - 61 ITEM P ART NO QTY DESCRIPTION 1 200262 1 Spindle Assembly - Includes items 2, 3, 4, 5, 6, 14 2 200046 2 Ball Bearing 3 200042 1 Housing 4 200044 1 Spacer - 1.000 x 1.250 x 2.772 5 200262 1 Shaft, Spindle 6 200045 6 Bolt, 3/8-16 x 1.
DECAL LOCA TIONS Decal Locations - 62 19 15 19 1 2 10 3 8 17 1 1 17 7 1 S/N 12 6 13 18 4 5 9 14 7 3.
DECAL LOCA TIONS Decal Locations - 63 T o avoid injury from rotating belts, keep all shields and guards in place Para evitar ser lesionado por las correas en movimiento, mantener todos los escudos y protectores en su luga r . ADVERTENCIA WARNING W ARNING Shield Missing.
An important point after buying a device Great Dane GSRKA1952S (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Great Dane GSRKA1952S yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Great Dane GSRKA1952S - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Great Dane GSRKA1952S you will learn all the available features of the product, as well as information on its operation. The information that you get Great Dane GSRKA1952S will certainly help you make a decision on the purchase.
If you already are a holder of Great Dane GSRKA1952S, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Great Dane GSRKA1952S.
However, one of the most important roles played by the user manual is to help in solving problems with Great Dane GSRKA1952S. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Great Dane GSRKA1952S along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
